Detailed Project Report on silicone emulsion (release agent) for types of industries rubber, plastic, pu foams

Detailed Project Report on silicone emulsion (release agent) for types of industries rubber, plastic, pu foams


SILICONE EMULSION (RELEASE AGENT) FOR TYPES OF INDUSTRIES
– RUBBER, PLASTIC, PU FOAMS
[CODE NO.1767]



         Silicones are synthetic polymers having an inorganic skeleton of alternate silicone and oxygen atoms, the

silicone valencies not taken up by oxygen being saturated with organic grpoupe and other groups. They occupy an

intermediate position between inorganic and organic compounds. Because of this dual nature they have many

properties which have made them very useful in many applications. Silicones are produced in several forms including

fluids, rubbers and resins. Silicones emulsions are formed from silicone fluids and water with the help of a suitable

emulsifier, and find various applications.

         The term silicone denotes a polymer with the structural formula (RnSiO(4-n)1/2)m where n is between 0 and

3 and m is 2 or more. It contains a repeaating silicone oxygen chain having organic groups R, attached to a significant

portion of the silicone atom by silicone carbon bonds. In commercial silicones most of the R groups are methyl, longer

alkyl, fluoroalky, phenyl, vinyl and a few others. Silicone fluids the Si-O chain is unbranched.


COST ESTIMATION

lant Capacity                                          250.00 Kgs/day      
Land & Building                                      Rented  
Plant & Machinery                                 Rs 2.30 Lacs       
W.C. for 1 Month                                  Rs.9.82 Lacs
Total Capital Investment                          Rs 13.47 Lacs           
Rate of Return                                       75%  
Break Even Point                                   65%


•    INTRODUCTION    
•    PROPERTIES    
•    USES AND APPLICATIONS    
•    B. I. S.  SPECIFICATION    
•    TYPES OF SILICONE EMULSION    
•    MARKET SURVEY    
•    PRESENT MANUFACTURERS OF SILICON EMULSIONS    
•    RAW MATERIALS    
•    SILICONE OIL EMULSION (MOULD RELEASING AGENT)    
•    FORMULATION OF SILICONE EMULSION    
•    PROCESS OF MANUFACTURE    
•    PROCESS FLOW SHEETS
•    PROCESS IN DETAILS    
•    PACKAGING HANDLING AND REMOVAL METHOD OF SILICONE EMULSION    
•    MATERIAL SAFETY DATA SHEET FOR SILICONE EMULSION    
•    SUPPLIERS OF RAW MATERIALS    
•    SUPPLIERS OF PLANT AND MACHINERY    
            
 
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                               
 

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