SILICA RAMMING MASS PLANT
[CODE NO.3326]
Ramming Mass is a Mixtures of graded refractory aggregate with or without air/heat-setting additive and with or without moisture. It is usually supplied at a consistency which requires mechanical method of application. A plasticizing agent may also be incorporated in the ramming masses.
Silica Ramming Mass offered by us is basically a mixture of different particle sizes of quartz with some binder chemicals
Silica Ramming Mass is Refractory used as lining in Induction Furnaces It is a dry lining refractory that can be used for all types of iron and steel and in both mini steel plants as well as foundries.
Ramming mix is characterized by thermal stability, corrosion resistance and wear resistance because it contains less binders, fire clay and moisture compared to plastic refractories.
• Recommended for lining the iron melting coreless induction furnace
• Premixed with binder to customer's specifications
• Maximum recommended use limit - 3092°F (1700°C)
Silica ramming mass can safely be used up to an operating temperature of 1600°C it expands very little so it is superior to both alumina and magnesia to resist thermal shocks. Secondly its cost is very low in comparison to alumina and magnesia.
It is produced by crushing and grading of good quality quartzite having very purity. The impurities present will produce Unpredictable and more amount of liquid phase at high temperature thereby lowering chemical and mechanical resistance of lining. High purity silica yields more lining life. It also results in considerable uniformity in physical properties.
ely embroidered curtain. However, for embroidered polyester curtain, make sure that the thread used in embroidery is also made of polyester thread. The reason behind is that some threads, like cotton, can shrink over time. The best material to use in embroidering a polyester curtain is another polyester thread or one should consider silk thread. These materials do not wrinkle or shrink.
COST ESTIMATION
Plant Capacity : 100.00 MT./day
land & Building (10000 Sq.mtr) : Rs. 1.67 Cr
Plant & Machinery : Rs. 7.3 Cr
Working Capital for 1 Month : Rs. 1.13 Cr
Total Capital Investment : Rs. 10.14 Cr
Rate of Return : 22%
Break Even Point : 68%
INTRODUCTION
TYPES OF SILICA RAMMING MASS
SILICA RAMMING MASS (PLAIN & PREMIX)
VARIOUS GRADES OF RAMMING MASS
NORMAL
NORMAL PREMIX
ORDINARY GRADE
SUPER SNOW WHITE
SUPER SNOW WHITE PREMIXED RAMMING MASS (QUARTZ
AND QUARTZITE BASE)
SILICA RAMMING MASS RECOMMENDED FOR
NON-FERROUS
CHARACTERISTICS
PROPERTIES OF SILICA RAMMING MASS
USES AND APPLICATION
APPLICATIONS
APPLICATION AREAS
B.I.S. SPECIFICATION
MARKET SURVEY
FUTURE OUTLOOK
SILICA BRICKS/SHAPES
BASIC BRICKS/SHAPES
MONOLITHIC
SPECIAL PRODUCTS
EXPORT DATA OF SILICA RAMMING MASS
TOTAL VALUE & VOLUME OF EXPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
IMPORT DATA OF SILICA RAMMING MASS
TOTAL VALUE & VOLUME OF IMPORTS IN INDIA
TOP SUPPLIERS
TOP PORTS OF DISCHARGE
MANUFACTURERS/SUPPLIERS OF SILICA RAMMING MASS
PROCESS FLOW CHART
MANUFACTURING PROCESS
(1) RAW MATERIAL PREPARATION
(2) CRUSHING PROCESS
(A) PRIMARY CRUSHING (COARSE CRUSHING)
(B) SECONDARY CRUSHING (INTERMEDIATE CRUSHING)
(3) GRINDING PROCESS
(A) COARSE GRINDING
(B) FINE GRINDING
(4) SIZING
(5) QUALITY CONTROL
(6) PACKING
(7) MARKING
PLANT AND MACHINERY
(1) TRANSPORTATION TECHNOLOGIES
(2) CRUSHING TECHNOLOGIES
A) JAW CRUSHERS
B) GYRATORY (CONE) CRUSHERS
C) ROLLER CRUSHERS
D) HAMMER CRUSHER
E) IMPACTOR/IMPACT BREAKERS
F) ROTOPOCTOR
(3) SCREENING TECHNOLOGIES
A) GRIZZLIE TYPE SCREENS
B) VIBRATING SCREEN
C) ROTARY SCREEN
(4) WASHING TECHNOLOGIES
(5) MATERIAL HANDLING TECHNOLOGIES USED IN LIME
STONE CRUSHING UNITS
A) FEEDERS
B) CONVEYORS
TYPES OF CONVEYORS ARE AS FOLLOWS
C) BUCKET ELEVATORS
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
QUARTAZ LUMP
PACKAGING MATERIALS (HDPE BAGS)
SUPPLIERS OF PLANT AND MACHINERIES
CRUSHING PLANT
SUPPLIERS OF BALL MILL
SUPPLIERS OF POWER TRANSFORMER
SUPPLIERS OF ELECTRICAL PANEL
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
PLATEFARM WEIGHING MACHINE
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SHOT BLASTING MACHINE
SUPPLIERS OF BAG PACKAGING MACHINE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
