MANUFACTURING SHOES (SAFETY BOOTS
& SCHOOL SHOES) USING RUBBER POWDER
[CODE NO. 3182]
Safety Boots are wide term and are sub divided into differet types of boots like combat boots, Jungle boots, high altitude boots etc. The requirement is increasing day by day. In addition to this boots with or without deviation are used by mines and steel workers. Police and Para Military forces, as such, there is wide scope for marketing this product.
School shoes are used for protecting the children foot from injuries due to stones nails, broken glass pieces infection from dust diet, mud, water and to feel conform during different climatic condition.
Children shoes in particular are very important in order to save the foot. School shoes are very common part of school uniform introduced by many Government and Public School.
Canvas shoes are used as footwear by all groups of people. It is made of thick cloth and sole of soft rubber sheets. Large number of variations in quality of canvas sheet and sole materials are used for different purposes and selling price. Canvas shoes are available in different sizes and designs suitable according to one's need and liking.
Traditionally, footwear was manufactured by hand assembling, preshaped component parts on a lst or tree and vulcanizing in a autoclave. Although this method is still used but a great deal of advances in machinery, equipment and automated processes, thereby reducing the high labour content of the hand assembled product.
The canvas footwear industry has also taken advantage of new developments in polymer science & technology to formula to compounds which meet the new process requirements & give products with practically any desired feature.
COST ESTIMATION
Plant Capacity : 500.00 Pairs/day
land & Building (1500 sq.mt.) : US$. 2.76 Lacs
Plant & Machinery : US$. 66.00 Thousand
Working Capital for 2 Months : US$. 79.00 Thousand
Total Capital Investment : US$. 4.38 Lacs
Rate of Return : 30%
Break Even Point : 56%
INTRODUCTION
USES AND APPLICATIONS
CLASSIFICATION OF SAFETY SHOES
SAFETY-TOE SHOES
CONDUCTIVE SHOES
FOUNDRY SHOES
EXPLOSIVE - OPERATIONS (NON-SPARKING) SHOES
ELECTRICAL HAZARD SHOES
OTHER TYPES OF SAFETY SHOES
CARE OF FOOT AND LEG PROTECTION EQUIPMENT
SPECIFICATIONS FOR DIFFERENT
TYPES OF SAFETY SHOES
LEATHER SAFETY BOOTS AND SHOES [IS: 1989 (PART-1 & 2)-1986]:
FIREMAN’S LEATHER BOOTS (IS: 4128-1980):
ELECTRICAL SAFETY SHOES:
CHEMICAL SAFETY SHOES:
ELECTRICAL-CUM-CHEMICAL GUM BOOTS:
SHOES SUITABLE FOR MINING OPERATIONS:
MARKET SURVEY OF INDUSTRIAL SAFETY BOOTS
INDUSTRIAL PROTECTIVE FOOTWEAR MARKET: BY TYPE
INDUSTRIAL PROTECTIVE FOOTWEAR MARKET: BY APPLICATION
OVERVIEW OF GLOBAL FOOTWEAR MARKET
ASIA-PACIFIC FOOTWEAR MARKET SCENARIO
VALUE CHAIN ANALYSIS
B.I.S. SPECIFICATION
RUBBER SOLE RAW MATERIAL
THICKNESS
MANUFACTURE OF SCHOOL SHOES
THE PROCESS IS DIVIDED IN FOUR DEPARTMENTS VIZ;
PROCESS FLOW DIAGRAM
PROCESS OF MANUFACTURE FOR CANVAS SHOES FOR COAL MINES
THE OUTLINE OF PROCESS OF MANUFACTURE IS AS FOLLOWS
HOWEVER, THE COMPLETE PROCESS OF MANUFACTURE CAN
BE SPLIT INTO FOLLOWING MAJOR STEPS I.E.
THE DETAILED STEPWISE PROCESS IS AS FOLLOWS
ADHESIVE ATTACHMENT
MOULDING PROCESS CAN BE CLASSIFIED INTO TWO TYPES.
PROCESS FLOW SHEET FOR THE MANUFACTURE OF CANVAS SHOES
FOR COAL MINES
PROPERTIES OF SHOE FABRICS (CANVAS) FOR COAL MINES
PHYSICAL PROPERTIES:
STRENGTH:
TENSILE STRENGTH:
TEAR STRENGTH
STRECH:
BALANCE OF STRENGTH & STRETCH:
SHOE FABRIC SPECIFICATION
TYPICAL SPECIFICATIONS OF SHOE LINING FABRICS
SAME STANDARD SPECIFICATIONS OF SHOE LINING FABRICS
RUBBER SOLE: ANCILLARY ITEM FOR CANVAS SHOE
USES OF RUBBER IN FOOTWEAR TRADE
USE OF VULCANISED SOLES AND HEELS
FORMULATION OF SAFETY BOOTS (UPPER)
FORMULATION OF SAFETY BOOTS (SOLE)
FORMULATION OF SOLE FOR SCHOOL SHOES
FORMULATION OF SOLE MAKING
A. BLACK SOLE MIX
B. BROWN SOLE MIX
IMPLEMENTS & TYPES OF MACHINERIES SHOE LASTS
COMPRESSION MOULDED FOOTWEAR
MOULDING PRESSES CAN BE CLASSIFIED INTO TWO TYPES
INJECTION MOULDING OF SOLES & HEELS
RUBBER SOLE MANUFACTURING
PLASTICIZING
INJECTIONS
AFTER FILLING
COOLING AND MOULD RELEASE
MANUFACTUREING PROCESS OF SAFETY BOOTS
THE PROCESSING IS DIVIDED IN DEPARTMENTS VIZ.
1. RUBBER SECTION
2. COMPRESSION MOULDED INDUSTRIA
4. ASSEMBLY SECTION
5. FINISHING & PACKING SECTION
PREPARATION OF RUBBER MIX
VULCANISATION OF SOLES
PROCESS FLOWSHEET FOR MANUFACTURE OF SAFETY BOOTS
MANUFACTURING PROCESS OF NITRITE BOOTS
PROCESS OF SHOE MAKING
CLICKING OR CUTTING DEPARTMENT
CLOSING OR MACHINING DEPARTMENT
LASTING & MAKING DEPARTMENT
FINISHING DEPARTMENT AND THE SHOE ROOM
TESTING AND INSPECTION OF SAFETY BOOTS
INSPECTION OF FINISHED PRODUCT
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET