SANITARY NAPKIN AND BABY DIAPER MANUFACTURING UNIT (AUTOMATIC PLANT)
[CODE NO.3433]
The global market for absorbent hygiene products is over US$ 50 bn (including wipes). The evolution of hygiene products in Europe and the North America has taken 4 to 5 generations. Feminine care was introduced over 100 years ago. Baby diapers were invented 60 years ago. Adult incontinence products appeared 30 years ago.
Feminine hygiene (lady napkins) is hygiene absorbent products engineered to absorb and retain body fluid without causing any leakage. The user should always feel dry and comfortable. It consists of an absorbent pad sandwiched between two sheets of nonwoven fabric.
There are 3 major types of products, viz, (a) Thick sanitary napkins. (b) Ultra thin sanitary napkins. (c) Panty liners being used in the market. The size of each and their content vary from market to market.
The menstrual cycle starts for young women between the ages 11 - 17, frequently around 12-1 3 years. On average a woman experiences a period every 28th day, 12 - 13 times in a year. A menstrual period normally lasts 3 - 7 days. The loss of fluid in a period is on average half a cup or 65 - 80 ml. The menstrual pattern is influenced by giving birth and contraceptive methods. Menstruation lasts until menopause at the age 45 - 55. The feminine hygiene products market has evolved over more than 100 years to a more than US$ 17 bn in the following category worldwide.
COST ESTIMATION
Plant Capacity : SANITARY NAPKIN & BABY DIAPER
land & Building (2500 Sq.mt) : Rs. 3.28 Cr
Plant & Machinery : Rs. 4.57 Cr
Working Capital for 2 Months : Rs. 2.23 Cr
Total Capital Investment : Rs. 10.64 Cr
Rate of Return : 53%
Break Even Point : 37%
INTRODUCTION
PRODUCT DESIGNS, FULL SIZE PADS:
PRODUCT DESIGNS, ULTRA THIN PAD:
USES AND APPLICATIONS
BABY DIAPERS
SANITARY NAPKINS FOR LADIES
PRODUCT (DIAPER) ANALYSIS
PROPERTIES
BABY DIAPERS
IMPORTANT PROPERTIES OF SANITARY NAPKINS:
POTENTIAL PROBLEMS OF SANITARY NAPKINS
HYGIENE RISK
DISPOSABILITY:
AFFORDABILITY
STRUCTURE AND PERFORMANCE CHARACTERISTICS OF SANITARY NAPKINS
STRUCTURE OF SANITARY NAPKINS:
PERFORMANCE CHARACTERISTIC OF SANITARY NAPKIN:
RAW MATERIALS
MARKET SURVEY
MARKET POTENTIAL OF SANITARY NAPKINS
GLOBAL MARKET STATUS & POTENTIAL
INDIA'S DISPOSABLE DIAPER MARKET SHOWS BIG GROWTH POTENTIAL
CONSUMPTION NORMS AND THE MARKET SIZE
PRODUCTION OF BABY DIAPERS
IMPORT AND EXPORT OF BABY DIAPER
INSTALLED CAPACITY, UTILIZATION AND PRODUCTION OF SANITARY NAPKINS
& BABY DIAPERS
GROWTH SPURT
BABY CARE MARKET - INDIA
MARKET POTENTIAL OF INDIAN HYGIENE MARKET (SANITARY NAPKIN
& BABY DIAPER)
FEMININE HYGIENE
BABY DIAPERS
ADULT DIAPERS
OVERVIEW OF SANITARY NAPKIN IN INDIA
LEAPING INTO GST
WANTED: MORE STARTUPS
EXPORT DATA OF SANITARY PADS
MANUFACTURER/EXPORTERS AND SUPPLIER OF SANITARY NAPKINS
DISPOSABLE BABY DIAPERS
B.I.S SPECIFICATION
PREPARATORY PROCESSES FOR SANITARY NAPKINS
OPENING
SECOND STAGE:-
THIRD STAND KIERING BLEACHING & WASHING:-
BLEACHING:-
STERILISATION:-
AUTO CLAVING:-
EXPOSURE TO ETHYLENE OXIDE:-
HYDRO - EXTRACTING:-
DRYING:-
ALTERNATE MANUFACTURING PROCESS OF DIAPERS
PREPARATION OF THE NONWOVEN
ASSEMBLY OF THE COMPONENTS
BYPRODUCTS/WASTE
QUALITY CONTROL
RAW MATERIALS REQUIRED
BABY DIAPER:-
RAW MATERIALS' DESCRIPTION & SPECIFICATIONS
ROLL PULP:-
POLYETHLENE FILM:-
TISSUE: 77
HOT MELT AND POLYEXTRUDED ADHESIVE:
PRESSURE SENSITIVE ADHESIVE
SILICONE RELEASE PAPER:
SPECIFICATIONS OF THE RAW MATERIALS
WOOD PULP
NON-WOVEN FABRIC:
SILICONE RELEASE PAPER
HOT MELT
MANUFACTURING PROCESS OF BABY DIAPER
PROCESS IN DETAILS OF BABY DIAPERS
PROCESS FLOW SHEET FOR BABY DIAPERS MANUFACTURE
PRECIOUS BABY DIAPER
DIAPER FOR MALE BABY
BASIC PRODUCTION PROCESS FOR SANITARY NAPKIN
PRODUCTION METHOD OF SANITARY NAPKIN
PROCESS DESCRIPTION FOR SANITARY
NAPKIN WITH AUTOMATION
FLOW SHEET
RAW MATERIAL CALCULATION
RAW MATERIAL FOR APPROXIMATE 8 GM REGULAR SANITARY NAPKIN
PLANT LAYOUT
PERFORMANCE TEST OF SANITARY NAPKINE
TESTS TO EVALUATE PERFORMANCE:
ABSORBENCY TEST:
FLUID RETENTION CAPACITY:
LIQUID STRIKE THROUGH TEST:
WICKING EXPERIMENTS:
CONSULTANT FOR SETTINGUP THE SANIATRY NAPKINS AND DISPOSABLE
DIAPER PROJECTS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF PLANT AND MACHINERY (IMPORTED)
SUPPLIERS OF RAW MATERIALS
ADHESIVE (CHEMISTICK):-
LINT TISSUE PAPER:
POLYTHENE FILM
TISSUE PAPER
RELEASE PAPER
MANUFACTURERS OF NON WOVEN FABRIC
PLANT & MACHINERIES (IMPORTED)
MORE INFORMATION ON MACHINERY
SANITARY NAPKINS AND BABY DIAPERS PRODUCTION LINE
PRODUCTION COST AND PROFIT ANALYSIS OF WINGSHIELD SANITARY NAPKIN
MACHINERY STRUCTURE
THE PROPERTY OF THE RAW MATERIALS
THE FOLLOWING TYPES ARE MULTI-FUNCTION LINES: YOU CAN SHIFT
THE FUNCTION TO THE DIAPER FUNCTION.
RELEASE PAPER: GOOD RELEASE, WIDTH 19-50MM(STANDARD)
MAIN PARAMETERS:
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
