RUBBER HOSE PIPE
[EIRI/DFR/3228] J.C.: 1288XL
INTRODUCTION
Actually Hose is a super pier and is used where rigid pipe can not go in practice. The Hoses are very popular, because these are the most convenient and flexible means for transportation of fluides, hoses and steam even at high pressure. All their property of Inertness to most of materials which are conveyed keeping the physical and chemical property same. The variety of hoses made is very large, since hose is specially made for such applications. A practical list of type include air, acid, beverage, chemical creamery, water spray paint, gas Hose pipe.
Hoses, in fact are used for the transportation of fluid where pressure is present at high rate. Generally at low pressure rubber tubing is used. Gouses have wide range of applications. As stated earlier, special type of hose is suitable for each application some of these are listed below:-
1. Air Hoses
2. Acid Hoses
3. Beverages Houses
4. Blowing hoses
5. Chemical Hoses
6. Cement Hoses
7. Creamery Hoses
8. Dairy Hoses
9. Fire Hoses
10. Gas Hoses
11. Hydraulic Hoses
12. L.P.G. Hoses
13. Oil Hoses
14. Paint Spray Hoses
15. Sand Blast Hoses
16. Suction Hose
17. Water hoses
Apart from these, there are also so many types of Hoses, which can not be giving here.
Another simple type of hose is produced on Barding or weaving cards or threads into tube or sewing strips of cotton duck into a tubular form. When the plain rubber tube and the plain fabric tube are combined and reinforced by metal we have making of an endless assessment of modern rubber Hose. In the typical industrial Hose, the inside tube is a simple extruded part which is covered by one or several reinforcing layers of woven fabric or by cards braided then to cover a rubber compound designed to resist wear and rough handling, is placed over the reinforcing plies. The tube reinforcing layers and cover are vulcanized into a single structure. Hose makers produce the products for specific types of service by varying the nature of number of reinforcing plies and also by adding further element - such as wire coiled around the inside or outside of the Hose or braided or woven into reinforcing layers.
COST ESTIMATION
Plant Capacity 100 Pieces/Day
Land & Building (1000 sq.mt.) Rs. 1.01 Cr
Plant & Machinery Rs. 22.55 Lac
Working Capital for 2 Months Rs. 22.12 Lac
Total Capital Investment Rs. 1.51 Cr
Rate of Return 26%
Break Even Point 60%
CONTENTS
INTRODUCTION
USES AND APPLICATION
B.I.S. SPECIFICATION
MARKET SURVEY
LOW PRESSURE HOSES
MEDIUM PRESSURE HOSES
HIGH PRESSURE HOSES
WATER SUCTION AND DISCHARGE HOSES
AIR AND GENERAL PURPOSE HOSES
CHEMICAL HOSES
PETROLEUM HOSES
DOCK AND CARGO HOSES
OTHER SPECIAL PURPOSES HOSES
DETAILED EXPORT DATA OF RUBBER HOSE PIPE
PRESENT MANUFACTURE OF RUBBER HOSES IN SMALL SCALE SECTORS
CHOICE OF HOSE
STRUCTURE AND MATERIALS
MANUFACTURING PROCESS
MANDREL - CURED CONSTRUCTION
WATER HOSE
STEAM HOSE
HOSE (TUBE AND COVER)
PROCESS FLOW DIAGRAM FOR MANUFACTURING RUBBER HOSE
MACHINERY REQUIRED
SUPPLIERS OF PLANT AND MACHINERY
RUBBER MIXING MILL
AIR COMPRESSOR
BOILERS
WEIGHING MACHINE (PLATFORM TYPE)
SUPPLIERS OF RAW MATERIALS
RECLAIMED RUBBERS
RUBBER CHEMICALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)