RUBBER CONVEYOR BELTS
[CODE NO. 3162]
Conveyor belts are used for conveying various items such as coal, ash, ore, grain, sand, packed goods and other industrial inputs and outputs. They are used in elevators also employed for lifting the passengers at railway stations and airport etc. Conveyor beltings are produced in long lengths, are wide and sun at slow speeds over large rollers.
The rubber conveyor belt is usually manufactured by laminating a number of plies of a rubberized textile reinforcement, and consolidating and vulcanizing them in a special press or rotary curing machine.
The natural rubber with its excellent building tack has two wide use for the manufacturing of beltings of every specifications and kinds for ply construction and cover where SBP is also used.
Regarding the other rubbers for making belts. Such as butyl rubber has good resistance to ozone abrosion and vegetable oils but ply adhesion is poor due to moisture held in fabric cannot reedily escape. Nitrile and neoprene rubbers can be used in the cover compounds in the specific purpose belts.
Rubber conveyor belting essentially consists of various fabrics like all cotton, cotton/nylon, rayon/nylon, all synthetic etc. with a cover of various rubber grades like oil resistant, flame resistant etc. The design of conveyor belt cover compound is most important in determining the service life of the belt in any particular application. Heat and flex-cracking resistance being the essential requirements of conveyor belts in service, different types of anti-oxidants are used for heavy, medium and light duty belts.
COST ESTIMATION
Plant Capacity : 175.00 Mtr./day
Land & Building (3000 Sq.Mt) : Rs. 2.65 Cr
Plant & Machinery : Rs. 1.06 Cr
Working Capital for 2 Months : Rs. 71.73 Lacs
Total Capital Investment : Rs. 4.62 Cr
Rate of Return : 21%
Break Even Point : 64%
INTRODUCTION
TYPES OF RUBBER CONVEYOR BELTS
CONSTRUCTION
TEXTURES
THREE COMMON DESIGNS OF FLAT BELTS INCLUDE:
THREE VERSATILE FABRIC DESIGNS:
PROPERTIES
USES AND APPLICATIONS
B.I.S. SPECIFICATION
MARKET SURVEY
CONVEYOR BELT MARKET IN INDIA 2012-2016
GLOBAL CONVEYOR BELT MARKET 2016-2020
OVERVIEW OF THE GLOBAL CONVEYOR BELT MARKET
SWOT ANALYSIS
MANUFACTURERS/SUPPLIERS OF RUBBER CONVEYOR BELT
MANUFACTURING PROCESS
COMPOUNDING AND MIXING
CALENDERING
QUALITY CONTROL
THICKNESS OF RUBBER COVER:
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF NATURAL RUBBER
SUPPLIERS OF SYNTHETIC RUBBER
SUPPLIERS OF FABRIC FOR CONVEYOR BELT
SUPPLIERS OF CARBON BLACK
SUPPLIERS OF ZINC OXIDE, STERIC ACID AND SULPHER
SUPPLIERS OF COLOUR PIGMENT
SUPPLIERS OF PACKING MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF MIXING MILL
SUPPLIERS OF RUBBER DISPERSION KNEDER AND CALENDER
SUPPLIERS OF VULCANISING PRESS
SUPPLIERS OF STEAM BOILERS
MEASURING AND TESTING INSTRUMENTS
SUPPLIERS OF DG SETS
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF COOLING TOWER
SUPPLIERS OF ETP PLANTS
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
WEIGHING MACHINE (PLATFORM TYPE)
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET