Detailed Project Report on rolling mill induction furnace to produce re-bar

ROLLING MILL (INDUCTION FURNACE)
TO PRODUCE RE-BAR
[CODE NO. 3030]

A steel bar, usually with manufactured deformations used in concrete and masonry construction to provide additional strength is called re-bar.

Reinforcing steel bars are used to help concrete withstand tension forces. Concrete by nature is sufficiently strong to compression forces, although tension forces can crack concrete. Deformed rebars on reinforcing steel was made a standard requirement since 1968, however, plain rebar are also used in situations where the reinforcing steel is expected to slide as usually installed in highway pavement and in segmental bridges.

The deformed patter on a rebar will help the concrete to adhere to the reinforcing steel surface. The pattern on a deformed bar is not specified, however, the spacing, and the height of the ‘bumps’ is regulated.


COST ESTIMATION (IN US$)

Plant Capacity                                            60.00 MT./day
Land & Building (20,000 Sq.Mtr)                US$ 22.97 Lacs
Plant & Machinery                                      US$  22.33 Lacs
W.C. for 2 Months                                       US$  8.65  Lacs
Total Capital Investment                             US$ .54.86  Lacs
Rate of Return                                            47%
Break Even Point                                        50%

INTRODUCTION    
PROPERTIES OF RE-BARS    
USES AND APPLICATION    
B.I.S. SPECIFICATION    
MARKET SURVEY    
EXPORTS OF REINFORCING BAR    
IMPORTS OF REINFORCING BAR    
GLOBAL MARKET SITUATION    
PRESENT MANUFACTURERS OF RE-BARS    
MANUFACTURING PROCESS OF M.S BILLET    
MANUFACTURING PROCESS OF RE-BAR    
GRADES OF STEEL BILLETS    
PROCESS IN RE-ROLLING MILL    
LIST OF MAJOR EQUIPMENTS/PARTS OF STANDARD
  CROSS COUNTRY TYPE ROLLING MILL    
STANDARD OPERATING PRACTICES IN ROLLING MILL    
PROCESS FLOW CHART FOR RE-BAR    
PLANT LAYOUT    
COMPELETE CHINA SUPPLIERS OF PLANT AND MACHINERY OF RE-BARS    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    

APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT