RECYCLING TYRE AND TO MAKE
RUBBER COLOUR TILES
[CODE NO.3174]
By the application of heat and chemical agents followed by intense mechanical working to ground vulcanized scrap or worn out rubber tires, tubes and waste rubber articles, a substantial regeneration on devulcanisation of the rubber compound to its original plastic state is effected, thus permitting the product to be compounded, processed and revulcanised. There are several types of rubber powder made in different ways. They may be lightly vulcanized and may contain appreciable quantities of anti-agglomerating agents to prevent massing on storage. The trend now-a-days is towards automation in production of rubber goods during handling, mixing and processing. The powder form of rubber is very easy to be handled. The advantages of powder processing have been recognized and include (a) rapid and inexpensive mixing ; (b) flexibility in compounding. Powder handling equipments are used in plastics industry also; hence those equipments can be utilized for compounding of powdered rubber before actual processing ; thus integration of the two industries can be done without much extra capital outlay.
COST ESTIMATION
Plant Capacity : RECYCLING TYRE & TO RUBBER TILES
Land & Building (1500 Sq.Mtr) : Rs. 1.54 Cr
Plant & Machinery : Rs. 2.59 Cr
Working Capital for 2 Months : Rs. 1.27 Cr
Total Capital Investment : Rs. 5.52 Cr
Rate of Return : 17%
Break Even Point : 67%
INTRODUCTION
RAW MATERIALS
PROPERTIES
BASIC FACTS ABOUT TYRES
USES OF WASTE /RECYCLED TYRES
CHARACTERISTICS AND SPECIFICATION OF RUBBER TILES
USES AND APPLICATION OF RUBBER GRANULATE AND POWDERS
PROSPECTIVE OF TYRE RECYCLING OVERVIEW OF TYRE RECYCLING
MARKET SURVEY
SO WHAT EXACTLY IS RECLAIM?
OVERVIEW OF CRUMB RUBBER
CRUMB RUBBER PRODUCT RANGE
RUBBER TILES MANUFACTURE AND BENEFITS
RUBBER FLOOR TILES SPECIFICATION
TYPES OF RUBBER FLOORING AND ITS APPLICATION
GLOBAL MARKET POSITION OF TYRE RECYCLING
OVERVIEW OR RUBBER FLOORING PRODUCTS
ADVANTAGE AND DISADVANTAGE OF RUBBER FLOORING
CARE AND MAINTENANCE OF RUBBER FLOORING
RUBBER FLOORING PRODUCTS FROM RECLAIMED RUBBER
RUBBER TILES CLASSIFICATION AND DESCRIPTION
SIZE REDUCTION TECHNOLOGY TABLE . TYPICAL PRODUCT YIELD
FROM SCRAP TYRES
SHREDDING AND GRINDING TECHNOLOGY FOR RUBBER POWDER
SCHEMATIC OF AN AMBIENT SCRAP TYRE RECYCLING SYSTEM.
CRYOGENIC GRINDING TECHNOLOGY SCHEMATIC OF A CRYOGENIC
SCRAP TYRE RECYCLING SYSTEM.
MANUFACTURING PROCESS OF RUBBER POWDER FROM USED TYRE
PROCESS FLOW DIAGRAM
STEPS OF PROCESSING WASTE TYRE TO RUBBER POWDER
NEW PROCESS AND TREND FOR WASTE TYRES TO RUBBER POWDER
TYRE MANAGEMENT SYSTEMS
THE RANGE OF TYRE MATERIALS
POST – CONSUMER TYRES ARE VALUABLE RESOURCES
THE GROWING NEED FOR RECYCLED TYRE MATERIALS
ENVIRONMENTAL CONCERN OF TYRE RECYCLING
FEATURES OF TYRE RUBBER POWDER PRODUCTION LINE
FLOW PROCESS OF PROCESSING WASTE TIRE TO RUBBER POWDER
TECHNICAL SPECIFICATION OF MACHINERIES
COMPETITORS IN SOUTHERN AFRICA
PROCESS DESCRIPTION OF ANTI SHOCK PAVING RUBBER TILES
PROCESS FLOW DIAGRAM
PRODUCTION METHOD OF FLOOR COVERING
SERVICE LIFE OF RUBBER FLOORING AND PREVENTION
OF STRUCTURAL DAMAGE
DETAILS OF MOULDING PLANT FOR RECYCLED RUBBER FLOORING
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
MANUFACTURERS/SUPPLIERS OF RUBBER POWDER
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET