READYMADE GARMENT INDUSTRY
(Men’s casual, Formals & Kurta’s & Ladies Kurties)
[CODE NO.3693]
One of the basic needs of civilized mankind is clothes. The garment industry caters to the need of clothing while textile refers to the production of intermediate products like fabric and yarn etc which are used to make the final product i.e. garment.
India is known for its high quality garments for men and most of the garment manufacturers are in the Small and Medium-large scale industry. Indian sub-continent is the second largest manufacturer of garments after China being the global leader in garment production.
Indian men's clothing industry has been developing steadily and rapidly over the past few years, this has been possible owing to the Indian male becoming more fashion conscious, and hence there is more consumption which has increased the international demand of men's garments by the rest of the world. Men’s shirt, trousers, blazer-suits, sherwanis, wedding-suit, business-suit, sports-suit, kurti-suits are made in different sizes to cater the need of the customers both in export and domestic market.The Indian textile industry exhibits rich cultural heritage of India with wide variety of fabrics, techniques and hues that reflect the diverse set of people and traditions across the country. One of the oldest industries in India, it covers an extensive spectrum of segments, from hand woven/hand-spun, unorganized segment on one end to capital and technology intensive organized segment on the other. India is the largest producer of Jute in the world and is the second largest producer of silk and cotton globally.
COST ESTIMATION
Plant Capacity 576 Pcs/Day
Land & Building (300 sq.mt.) Rs. 22 Lac
Plant & Machinery Rs. 10 Lac
Working Capital for 1 Month Rs. 15 Lac
Total Capital Investment Rs. 54 Lac
Rate of Return 210%
Break Even Point 62%
INTRODUCTION
READYMADE GARMENTS INDUSTRY-A NEW OUTLET OF TEXTILE INDUSTRY
HISTORY AND DEVELOPMENT OF READYMADE GARMENT INDUSTRY
QUALITY & STANDARD
CONCEPT OF READYMADE GARMENTS
CATEGORIES
SHIRTS & TROUSERS
FOLLOWING PRODUCTS UNDER EACH OF THE UNDER MENTIONED
SUB CATEGORIES:-
FORMALS:
SPORTS:-
WORK CASUALS
ETHNIC
KURTA
DIFFERENT TYPES OF KURTAS
DIFFERENT TYPES OF SHIRTS AND TROUSERS SHIRTS
THE FORMAL SHIRT
THE DRESS SHIRT
THE SPORT SHIRT
MEN’S SHIRT – MEASURE YOUR BEST FITTING SHIRT
TROUSERS
8 TYPES OF TROUSERS
MEN’S PANTS – MEASURE YOUR BEST FITTING PANTS
DIFFERENT TYPES OF COLLARS& CUFFS
COLLARS
THE BASIC COLLARS ARE:
SHIRT CUFF STYLES
BARREL CUFFS – GREAT FOR SUMMER& RELAXED OUTFITS
MEASUREMENT TABLES FOR STANDARD SIZES
THE FOLLOWING MEASUREMENTS ARE TAKEN FROM FINISHED SHIRTS:-
MEN’S NORMAL FIT
MEN’S LOOSE FIT
STANDARD MEASUREMENTS OF KURTA FROM ZERO SIZE TO XXL SIZE
PRODUCT & ITS APPLICATION
SHIRT AND TROUSERS
LADIES KURTA
BENCHMARKING PROCEDURE OF APPERALS
BENCHMARKING CAN BE CLASSIFIES INTO TWO CATEGORIES:
IMPORTANCE OF BENCHMARKING
BENCHMARKING CREATES ORGANIZATIONAL VALUE VIA:
BENCHMARKING PROCESS MODEL
THE BENCHMARKING PROCESS IS ORGANIZED INTO FOUR MAJOR PHASES:
TYPES OF BENCHMARKING
THERE ARE TWO PRIMARY TYPES OF BENCHMARKING:
SOP FOR PRODUCT BENCHMARKING
GBB- GOOD, BETTER, BEST PHILOSOPHY
CHOOSE BRANDS TO BE BENCHMARKED
IDENTIFICATION OF FACTORS FOR PRODUCT BENCHMARKING
(PRIMARY RESEARCH)
JOHN MILLER
OXEMBERG
TURTLE
ANALYSIS OF COMPETITIVE BRANDS
COLOR ANALYSIS
PRICE
PROCESS OF MANUFACTURE
MANUFACTURING PROCESS FOR SHIRT AND TROUSERS
PROCUREMENT OF FABRICS
CUTTING AND STITCHING
WASHING, CHECKING, PRESSING AND PACKING:
MANUFACTURING PROCESS FOR SHIRTS AND TRUSERS
MANUFACTURING PROCESS FOR KURTA
RAW MATERIAL
MARKET SURVEY
INITIATIVES TAKEN BY GOVERNMENT OF INDIA ARE:
EVOLUTION OF READYMADE GARMENTS INDUSTRY IN INDIA
EXISTING MARKET PLAYERS
PETER ENGLAND
SUB BRANDS
ADITYA BIRLA
LOUIS PHILIPPE
VAN HEUSEN
ALLEN SOLLY
PEOPLE
APPAREL RETAIL MARKET
APPAREL MARKET SIZE IN INDIA
SEGMENTATION BY USER CATEGORY:
SEGMENTATION BY USE:
SEGMENTATION BY PRICE:
THE KEY PLAYERS IN THE APPAREL RETAIL MARKET ARE:
1. MADURA FASHION AND LIFESTYLE:
2. RAYMOND APPAREL:
3. ARVIND LIFESTYLE BRANDS:
OUTLOOK FOR THE MARKET:
GLOBAL APPAREL & NON APPAREL MANUFACTURING
MARKET VALUE FORECAST
STATUTORY/GOVERNMENT APPROVALS
MACHINERY & EQUIPMENT SUPPLIERS
RAW MATERIAL SUPPLIERS
PRODUCT PHOTOGRAPHS
MACHINERY PHOTOGRAPHS
SINGLE NEEDLE LOCK STITCH MACHINE WITH MOTOR
6” POWER DRIVEN CLOTH CUTTING MACHINE
2 NEEDLE OVERLOCK SAFETY STITCHING MACHINE WITH TRIMMER
DOUBLE NEEDLE LOCK STITCH MACHINE
BUTTON HOLE MACHINE
AUTOMATIC BUTTON SEWING MACHINE
RAW MATERIAL PHOTOGRAPHS
FIBRES AND FABRICS
CHARACTERISTICS:
DIUERENT TYPES OF FABRICS
TYPES OF WOVEN FABRIC AND THEIR PROPERTIES
WOVEN FABRIC
TYPES OF WOVEN FABRIC AND THEIR PROPERTIES
PLAIN WEAVE
TWILL
SATIN ANDSATEEN
PILEFABRICS
KNIT FABRICS
TYPES OF KNIT FABRIC AND THEIR PROPERTIES
WEFTKNIT
SINGLEJERSEY
RIB
INTERLOCK
FRENCH TERRY
WARP KNIT
NON-WOVEN FABRICS
FABRIC PROPERTIES
PHYSICAL PROPERTIES
CHEMICAL PROPERTIES
DIFFERENT TYPES OF FABRICS
FABRIC WEAVES PHOTOGRAPHS FOR SHIRT
POPLIN
OXFORD
SATIN
DOBBY
TWILL
HERRINGBONE
HOUNDSTOOTH
ROYAL OXFORD
LINEN
CHAMBRAY
DENIM
PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
