Detailed Project Report on production of ena,rectified spirit and ethanol (cap: 60,000 ltr/day)

Detailed Project Report on production of ena,rectified spirit and ethanol (cap: 60,000 ltr/day)

 PRODUCTION OF ENA, RECTIFIED SPIRIT AND ETHANOL
(CAP: 60,000 LTR/DAY
 [CODE NO.1960]


Neutral spirit is ethanol, which will only have the characteristic taste and odour of ethanol. It is manufactured from molasses, grains and other carbohydrate raw materials.

In order to classy the different types of neutral spirit according to the raw materials used for the manufacture, the value of the raw material should be prefixed as follows.

Molasses Neutral Spirit Neutral spirit made from molasses will be called molasses neutral spirit.

Grain Neutral Spirit,Neutral spirit made from grain or malt will be named as grain neutral spirit.

Similarly prefix will be used according to raw material used for manufacture.


COST ESTIMATION

Plant capacity                                           60.00 KL/day
Land & Building (15 Acres)                   Rs. 30.08  Cr
Plant & Machinery                                   Rs. 40.00  Cr
W.C. for 1 Month                                     Rs. 5.26   Cr
Total Capital Investment                      Rs. 77.84  Cr
Rate of Return                                       13%
Break Even Point                                   69%

INTRODUCTION                                            
USES AND APPLICATION                                    
B.I.S. SPECIFICATION                                        
ENA (EXTRA NEUTRAL ALCOHOL) SPECIFICATION                    
PROPERTIES                                            
OVERVIEW OF ETHANOL IN INDIA                                
MARKET SURVEY                                            
DEMAND & SUPPLY SCENARIO OF ETHANOL IN INDIA                
ANHYDROUS ETHANOL POTENTIAL FOR GASOLINE BLENDING            
PRESENT MANUFACTURERS OF ENA                            
MAJOR PROCESSES IN DISTILLERY (GRAIN BASED                    
METHOD OF ALCOHOL PRODUCTION FROM GRAIN                    
MANUFACTURING PROCESS OF ENA FROM GRAIN                    
PROCESS FLOW DIAGRAM                                    
PROCESSING DETAILS OF ETHANOL FROM GRAIN                    
PACKAGING AND MARKING OF ENA                            
HANDLING AND STORAGE                                    
OF EXTRA NEUTRAL ALCOHOL                                
TESTING METHOD FOR ENA                                    
MATERIAL SAFETY DATA SHEET                                
FOR EXTRA NEUTRAL ALCOHOL                                
WASTE WATER CHARACTERISTICS AND TREATMENT                    
PLANT LAYOUT                                            
PRINCIPLES OF PLANT LAYOUT                                
PLANT LOCATION FACTORS                                    
EXPLANATION OF TERMS USED IN THE PROJECT REPORT                
SUPPLIERS OF RAW MATERIALS                                
SUPPLIERS OF PLANT AND MACHINERIES                        
  
 
APPENDIX – A :

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET                              
 

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