PREFABRICATED STEEL FRAMED BUILDING MANUFACTURING PLANT
[EIRI/EDPR/1392] J.C. 170US$,168INR
INTRODUCTION
There are many advantages to using prefabricated steel buildings. In comparison to conventional buildings, building time is cut in half by not only price but erection time and labor costs. They are also a sturdier alternative to most materials that are used in conventional building. Pre-fabricated steel buildings are also beneficial to those who have a limited amount of space to use. These buildings omit the space needed for conventional buildings properties like cement, bricks, timber and sand. These materials have to be purchased separately and cost more.
Pre-fabricated steel buildings do not require a high amount of maintenance. They also are made of corrosion resistant metals and will keep moisture away from important items stored within. Some purposes for these buildings include farm equipment storage or other mechanical equipment. Since pre-fabricated steel buildings can shield items from moisture but allow light into the internal area, they are preferred for nursery construction and protection of some foods that require dry areas to stay fresh.
These metal buildings come in either a modulated or manufactured version. Modular steel buildings are paralleled to building codes, whereas a manufactured fabricated metal building can be altered to the purchasers specifications. The pieces made by the manufacturer are pre-fabricated, pre-cut and pre-finished before shipment to the site at which the pieces will be constructed. Since there is so much pre-fabrication done by machines, the developers and purchasers can work together to make desired innovative changes to the steel buildings as they see fit. Picking the appropriate building is easy for not only the purchaser but for the manufacturer as well. It’s a simple process, utilized by various people looking an alternative to conventional buildings.
Before a manufacturer starts a steel building project, there are different factors to consider in the design of each metal building. A manufacturer will often times contact your county to confirm building codes and loads although as a purchaser you should always double check these loads before approving your building to be fabricated. Some of the general pieces that are included in a pre-fabricated building include pillars, a roof, door columns and headers. Upon completion, these larger pieces are transported to the site and then constructed using cranes, bolts and erection crews.
Pre-fabricated buildings will sometimes implement a metal clad roof, which can be removed if needed. Since all of these specific pieces are made of thick steel, firmly bolted together they are helpful in taking preventative measures in case of earthquakes and high winds. Since steel pieces used in the creation of these steel buildings are both quake and abrasion resistant, it makes for a secure structure that does what it’s created to do without concern from the owner or workers working inside it.
As a portion of modern architecture, these pre-fabricated metal businesses bring positive economic changes to the construction business. It also allows buyers to erect buildings cheaper and quicker for general use.
COST ESTIMATION
Plant Capacity 100 MT/Day
Land & Building (8000 sq.mt.) Rs. 7.70 Cr
Plant & Machinery Rs. 1.46 Cr
Working Capital for 2 Months Rs. 24.44 Cr
Total Capital Investment Rs. 33.92 Cr
Rate of Return 39%
Break Even Point 34%
CONTENTS
INTRODUCTION
USES AND APPLICATIONS
MARKET POSITION
PRE-ENGINEERED STEEL BUILDINGS MKT TO GROW AT 11% BY 2016
THE BUSINESS OF PREFABRICATED STRUCTURES
B.I.S. SPECIFICATIONS
PRESENT MANUFACTURE OF PRE FABRICATED BUILDING
FABRICATION PROCESS
STANDARD SPECIFICATIONS FOR PRE-FABRICATED METAL BUILDINGS
PROCESS FLOW CHART
PLANT LAYOUT
SPPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT AND MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)