Detailed project report on pre engineered buildings (peb) (cap: 34 mt/day)

PRE ENGINEERED BUILDINGS (PEB) [3639]

Brief Introduction to Pre-Engineered Buildings

Pre-Engineered Buildings (PEB) refer to steel structure buildings that are usually engineered at a factory and assembled at the site. These buildings are the latest trend in India. The built-up sections are normally fabricated at the factory to exact size, transported, and then assembled with bolted connections at the site.

In structural engineering, these buildings are designed by PEB supplier or PEB manufacturer using various methods and materials to satisfy aesthetic design requirements. PEBs are becoming increasingly common due to custom-aided designs. The preferred choice of material for design is steel as it is inherently flexible and ductile. Steel is known to flex under extreme loads rather than crumbling or crushing. Structural steel is used which is known to have adaptability, low cost, recyclability, durability and design flexibility. Thus, it is the material of choice for building construction. Steel is extensively used for such projects for medium and heavy buildings where it is not feasible to have concrete construction.

PEBs are designed by a manufacturer to be fabricated using specific raw materials as inventory and various manufacturing methods that suffice the aesthetic design requirements. These buildings can be fitted with different structural accessories including interior partitions, canopies, mezzanine floors and much more. These are water proof buildings with the use of trims, filler strips and special mastic beads.

The various components of PEBs are depicted. Complete designing of the building is done at the factory and these components are then brought to the site in knock down condition. A pre-engineered building that is efficiently designed is mostly lighter than the conventional steel buildings.

Advantages of PEBs

1. PEBs are known to drastically reduce construction time.

2. PEBs relate to low maintenance too.

3. These buildings are known for optimal utilization of resources and are known for maximum leverage of technology.

4. These buildings have gained a global reputation for durability, water resistance and earthquake resistance.

5. These buildings are extremely versatile and are easy to set-up, modify and transport to different locations.

6. PEBs are known to be environmentally friendly and have unique aesthetic features.

7. PEBs can be delivered in just about 5-8 weeks to the site.

8. Various unique techniques are deployed during fabrication which in turn leads to making these buildings lighter than regular steel structures.

9. These buildings do not involve any kind of welding or fabrication at the site – thus are known for their increased efficiency.

10. PEBs depict architectural versatility as these can be supplied with various types of fascia’s, canopies, curved eaves, concrete wall panels, blocked walls, curtain walls and other wall systems.

11. PEBs assure compatibility of all building components and accessories as the complete building package is taken by a single vendor.

APPLICATIONS OF PEBs

PEBs have diverse applications as factories, warehouses, aircraft hangers, workshops, labour camps, schools, community centers, railway stations, equipment housing, office buildings, supermarkets, petrol pumps, service buildings, and others.

COST ESTIMATION

Plant Capacity                     34 MT./Day
Land & Building (8000 sq.mt)     Rs. 6.78 Cr
Plant & Machinery                    Rs. 2.21 Cr
Working Capital for 2 Months   Rs. 12.33 Cr
Total Capital Investment          Rs. 21.71 Cr
Rate of Return                         90%
Break Even Point                     70%

INTRODUCTION
VARIOUS SYSTEMS IN PEB
PRIMARY SYSTEM
SECONDARY SYSTEM
WIND BRACING SYSTEM
ROOFING & CLADDING SYSTEM
ACCESSORIES
FINISHING
COMPONENTS OF PEB
MAIN FRAMING
END WALL FRAMING
PURLINS, GIRTS AND EAVE STRUTS
THE PURLINS ARE SUBJECTED TO THE FOLLOWING LOADS:-
THE GIRTS ARE SUBJECTED TO THE FOLLOWING LOADS:-
THE EAVE STRUTS ARE SUBJECTED TO THE FOLLOWING LOADS:-
PANELS AND INSULATION
CRANE SYSTEM
MEZZANINE SYSTEM
BRACING SYSTEM
PAINTS AND FINISHES
DOORS AND WINDOWS
FALSE CEILING
PARTITION WALLS
FLOORING
ADVANTAGES OF PEB:
BENEFITS
DISADVANTAGES OF PEB
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART FOR PEB
FABRICATION PROCESS OF PEB
FABRICATION PROCESS OF PRIMARY MEMBER OR MAIN FRAME SUCH
AS COLUMN AND TAPERED RAFTER
1. CUTTING:
2. HOLE PUNCHING
3. ASSEMBLING
4. WELDING AND CONNECTION DETAILS WELDING:
5. SURFACE CLEANING:
6. PAINTING:
FABRICATION PROCESS OF SECONDARY MEMBER SUCH AS PURLIN AND GIRTS, C-SECTIONS, EAVE STRUTS, OPEN WEB TRUSES, CABLE BRACING ETC.   39
1. FORMING
2. HOLE PUNCHING
3. PAINTING
FABRICATION PROCESS OF WALL PANEL AND ROOF PANEL BY ROLLING
PROCESS
QUALITY CONTROL FOR FABRICATION PROCESS
FABRICATION TOLERANCES:
STRAIGHTNESS:
TWISTS:
CAMBER:
LENGTH:
SQUARE-NESS AT END OF MEMBERS
BUTT JOINTS
DEPTH OF MEMBER
WEB PLATES:
FLANGE PLATES:
COLUMN FABRICATION TOLERANCES:
CRANE RUNWAY GIRDER FABRICATION TOLERANCES:
GIRDER ENDS:
CRANE GIRDER ALIGNMENT:
FOR HOLING PROCESS
FOR WELDING PROCESS
INSPECTION OF WELDS:
TESTS ON WELDS:
(1) MAGNETIC PARTICLE TEST:
(2) DYE PENETRATION TEST:
(3) RADIOGRAPHIC INSPECTION:
TESTING OF FABRICATION COMPONTS
MIN 245MPA YIELD STRENGTH
(6) ROOF SHEETING:
(7) WALL PANELS:
(8) SHEETING FASTENERS:
(9) SEALER:
(10) CLOSURES:
(11) FLASHING AND TRIM:
(12) ROOF & WALL BRACINGS:
(13) PAINTING FOR STRUCTURAL STEEL WORK:
FINISHING AND TREATMENT PROCESS
HOT GALVANISING PROCESS
SURFACE PREPARATION
CAUSTIC CLEANING –
PICKLING –
FLUXING –
GALVANIZING
INSPECTION
COATING STRUCTURE
COATING UNIFORMITY
COATING THICKNESS
HOT DIP GALVANIZED BENEFITS
CORROSION RESISTANCE –
COATING TOUGHNESS –
COMPLETE COVERAGE –
RELIABILITY –
SPEED OF APPLICATION –
FASTER CONSTRUCTION –
LOWEST LIFETIME COST –
LONG LIFE –
EASE OF INSPECTION –
COMPETITIVE FIRST COST –
BARRIER PROTECTION –
QUALITY CONTROL –
MARKET POSITION
MARKET HIGHLIGHTS
DRIVERS
MARKET RESEARCH ANALYSIS
INDIA PRE-ENGINEERED BUILDINGS MARKET SIZE, BY APPLICATION (2015)
SCOPE OF THE REPORT
BY MATERIAL
BY APPLICATION
KEY PLAYERS
ABOUT MARKET RESEARCH FUTURE:
INDIA: THE FASTEST GROWING MARKET IN PEB
INDIA PRE-ENGINEERED BUILDINGS MARKET REPORT 2016-2020 - RESEARCH AND MARKETS
KEY VENDORS
OTHER PROMINENT VENDORS
PEB MARKET EXPERIENCING A DEMAND SHIFTS TO NEW APPLICATIONS
AT INTERARCH WE TAKE MANY INITIATE TO EDUCATE CUSTOMERS AND
KEY STAKE HOLDERS:
GROWTH READY
THE CHALLENGES
PEB PLAYERS
PEB ADVANTAGE
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF PEB STRUCTURE
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF STRUCTURAL STEEL PLATE
SUPPLIERS OF STRUCTURAL STEEL SHEET PLATE
SUPPLIERS OF MIG WELDING WIRE ELECTRODE
SUPPLIERS OF ZINC INGOT
SUPPLIERS OF CASTIC SODA
SUPPLIERS OF HYDROCLORIC ACID
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF UNCOILING MACHINE
SUPPLIERS OF SHEET LAVELING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF CNC PLASMA CUTTING MACHINE
SUPPLIERS OF COLD ROLL FORMING MACHINE
SUPPLIERS OF WELDING MACHINE
SUPPLIERS OF MIG WELDING MACHINE
SUPPLIERS OF HOT DIP GALVANISING PLANT
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP

APPENDIX – A:

01.   PLANT ECONOMICS
02.   LAND & BUILDING
03.   PLANT AND MACHINERY
04.   OTHER FIXED ASSESTS
05.   FIXED CAPITAL
06.   RAW MATERIAL
07.   SALARY AND WAGES
08.   UTILITIES AND OVERHEADS
09.   TOTAL WORKING CAPITAL
10.   TOTAL CAPITAL INVESTMENT
11.   COST OF PRODUCTION
12.   TURN OVER/ANNUM
13.   BREAK EVEN POINT
14.   RESOURCES FOR FINANCE
15.   INSTALMENT PAYABLE IN 5 YEARS
16.   DEPRECIATION CHART FOR 5 YEARS
17.   PROFIT ANALYSIS FOR 5 YEARS
18.   PROJECTED BALANCE SHEET FOR (5 YEARS)

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