Detailed Project Report on potato powder (4 tpd)

Detailed Project Report on potato powder (4 tpd)

POTATO POWDER (4 TPD) [CODE NO 3692]  

The potato is a starchy, tuberous crop from the perennial Solanum tuberosum of the Solanaceae family (also known as the nightshades). The word potato may refer to the plant itself as well as the edible tuber. In the region of the Andes, there are some other closely related cultivated potato species. Potatoes were first introduced outside the Andes region four centuries ago, and have become an integral part of much of the world's cuisine. It is the world's fourth-largest food crop, following rice, wheat, and maize. Long-term storage of potatoes requires specialized care in cold warehouses.

Wild potato species occur throughout the Americas, from the United States to Uruguay. The potato was originally believed to have been domesticated independently in multiple locations, but later genetic testing of the wide variety of cultivars and wild species proved a single origin for potatoes in the area of present-day southern Peru (from a species in the Solanum brevicaule complex), where they were domesticated 7,000–10,000 years ago. Following centuries of selective breeding, there are now over a thousand different types of potatoes. Of these subspecies, a variety that at one point grew in the Chiloé Archipelago (the potato's south-central Chilean sub-center of origin) left its germplasm on over 99% of the cultivated potatoes worldwide.


COST ESTIMATION

Plant Capacity            4 Ton/Day       
Land & Building (1500 sq.mt.)      Rs. 1.18 Cr         
Plant & Machinery                      Rs. 2 Cr     
Working Capital for 2 Months     Rs. 94 Lac
Total Capital Investment              Rs. 4.38 Cr
Rate of Return            30%                   
Break Even Point             59%                

 
INTRODUCTION    
NUTRITION    
POSSIBLE LIMITATIONS OF THE PRODUCT INCLUDE    
NUTRITIONAL CONTENT PER 100G    
PROPERTIES    
POTATO POWDER OBTAINED FROM POTATO HAS THE FOLLOWING
COMPOSITION    
USES AND APPLICATIONS    
SPECIFICATION AND TESTING    
FOR DEHYDRATED POTATOES    
1. SCOPE    
2. TERMINOLOGY    
3. TYPES    
4. REQUIREMENTS    
5. PACKING AND MARKING    
6. SAMPLING    
7. TESTS    
DETERMINATION OF REHYDRATION RATIO    
MARKET OVERVIEW OF POTATO POWDER    
POTATO FLAKES/POWDER    
EXPORT DATA OF POTATO POWDER    
INDIAN POTATO PROCESSING INDUSTRY    
POTATO PROCESSING    
POTATO FLAKES/FLOUR    
POTATO PROCESSING DETAILS FOR INDIA COMPARED WITH OTHER COUNTRIES (DEHYDRATED PRODUCTS)    
POTATO PROCESSING DETAILS FOR INDIA COMPARED WITH OTHER
COUNTRIES (STARCH)    
OVERVIEW OF POTATOES IN INDIA    
1. PRODUCTION:    
SEASONS, SOWING & HARVESTING PERIOD AND PRODUCTION    
STATE-WISE POTATO PRODUCTION IN THE COUNTRY    
2. MONTHLY ARRIVAL:    
ALL INDIA MONTHLY ARRIVALS OF POTATO    
3. STATUS OF POTATO MARKETING    
MONTHLY AVERAGE WHOLESALE PRICES OF POTATO IN DELHI    
ALL INDIA MONTHLY AVERAGE WHOLESALE PRICES OF POTATO    
4. EXPORT OF POTATO:    
LARGEST POTATO PRODUCING STATES    
JHARKHAND    
HARYANA    
KARNATAKA    
ASSAM    
PUNJAB    
MADHYA PRADESH    
GUJARAT    
BIHAR    
WEST BENGAL    
UTTAR PRADESH    
PRESENT MANUFACTURERS OF POTATO POWDER    
MANUFACTURING PROCESS OF POTATO POWDER    
WASHING & GRADING    
PEELING    
COOKING    
PULPING AND DRYING TO GET FLAKES    
SLICING, PRECOOKING, COOLING & GRINDING OF FLAKES INTO POWDER    
PACKAGING    
PROCESS FLOW DIAGRAM    
MANUFACTURING PROCESS OF POTATO POWDER (CFTRI PROCESS)    
PROCESS FLOW DIAGRAM    
PRODUCTION OF POTATO POWDER/GRANULES    
METHOD    
PRODUCTION OF MESHED POTATO POWDER    
MODIFIED POTATO FLAKES    
OR MODIFIED POTATO GRANULES    
PLANT LAYOUT    
MANUFACTURERS/SUPPLIERS OF POTATO POWDER/GRANULES    
SWOT ANALYSIS OF POTATO POWDER    
MATERIAL SAFETY DATA SHEET OF DEHYDRATED POTATO FLOUR    
COMPOSITION OF HAZARDOUS INGREDIENTS    
HAZARDOUS IDENTIFICATION    
FIRST AID MEASURES    
FIRE FIGHTING MEASURES    
ACCIDENTAL RELEASE MEASURES    
HANDLING & STORAGE    
EXPOSURE CONTROLS/PERSONAL PROTECTION    
PHYSICAL & CHEMICAL PROPERTIES    
STABILITY & REACTIVITY    
TOXICOLOGICAL INFORMATION    
ECOLOGICAL INFORMATION    
DISPOSAL CONSIDERATIONS    
TRANSPORTATION INFORMATION (DOT SHIPPING INFORMATION)    
SUPPLIERS OF PLANT AND MACHINERIES    
BOILERS    
GENERATOR SET    
LABORATORY EQUIPMENT AND LAB TESTING EQUIPMENT    
MISCELLANEOUS CHEMICALS


APPENDIX – A:

01.    PLANT ECONOMICS    
02.    LAND & BUILDING     
03.    PLANT AND MACHINERY    
04.    OTHER FIXED ASSESTS    
05.    FIXED CAPITAL    
06.    RAW MATERIAL    
07.    SALARY AND WAGES    
08.    UTILITIES AND OVERHEADS    
09.    TOTAL WORKING CAPITAL    
10.    TOTAL CAPITAL INVESTMENT    
11.    COST OF PRODUCTION    
12.    TURN OVER/ANNUM    
13.    BREAK EVEN POINT     
14.    RESOURCES FOR FINANCE    
15.    INSTALMENT PAYABLE IN 5 YEARS    
16.    DEPRECIATION CHART FOR 5 YEARS    
17.    PROFIT ANALYSIS FOR 5 YEARS    
18.    PROJECTED BALANCE SHEET FOR (5 YEARS)    

 

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