POTATO POWDER MANUFACTURING
[CODE NO.3418]
The potato is a starchy, tuberous crop from the perennial Solanum tuberosum of the Solanaceae family (also known as the nightshades). The word potato may refer to the plant itself as well as the edible tuber. In the region of the Andes, there are some other closely related cultivated potato species. Potatoes were first introduced outside the Andes region four centuries ago, and have become an integral part of much of the world's cuisine. It is the world's fourth-largest food crop, following rice, wheat, and maize. Long-term storage of potatoes requires specialized care in cold warehouses.
Wild potato species occur throughout the Americas, from the United States to Uruguay. The potato was originally believed to have been domesticated independently in multiple locations, but later genetic testing of the wide variety of cultivars and wild species proved a single origin for potatoes in the area of present-day southern Peru (from a species in the Solanum brevicaule complex), where they were domesticated 7,000–10,000 years ago. Following centuries of selective breeding, there are now over a thousand different types of potatoes. Of these subspecies, a variety that at one point grew in the Chiloé Archipelago (the potato's south-central Chilean sub-center of origin) left its germplasm on over 99% of the cultivated potatoes worldwide.
COST ESTIMATION
Plant Capacity : 1000.00 Kg./day
land & Building (500 sq.mt) : Rs. 26.00 Lacs
Plant & Machinery : Rs. 45.00 Lacs
Working Capital for 1 Month : Rs. 15.00 Lacs
Total Capital Investment : Rs. 95.00 Lacs
Rate of Return : 36%
Break Even Point : 63%
INTRODUCTION
NUTRITION
POSSIBLE LIMITATIONS OF THE PRODUCT INCLUDE:
NUTRITIONAL CONTENT PER 100G
PROPERTIES
OTHER MINERAL ELEMENT PRESENT IN POTATO (MG/100 GM
OF FRESH PRODUCT) IS AS FOLLOW:
POTATO POWDER OBTAINED FROM POTATO HAS THE FOLLOWING
COMPOSITION
USES AND APPLICATIONS
SPECIFICATION AND TESTING FOR DEHYDRATED POTATOES
SCOPE
TERMINOLOGY
TYPES
REQUIREMENTS
PACKING AND MARKING
SAMPLING
TESTS
DETERMINATION OF REHYDRATION RATIO
PROCEDURE
CALCULATION
MARKET SURVEY
POTATO FLAKES/ POWDER
EXPORT DATA OF POTATO POWDER
OVERVIEW OF POTATOES IN INDIA
PRODUCTION:
CURRENT STATUS OF SOWING:
MONTHLY ARRIVAL:
STATUS OF POTATO MARKETING
EXPORT OF POTATO:
LARGEST POTATO PRODUCING STATES
JHARKHAND
HARYANA
KARNATAKA
ASSAM
PUNJAB
MADHYA PRADESH
GUJARAT
BIHAR
WEST BENGAL
UTTAR PRADESH
PRESENT MANUFACTURERS OF POTATO POWDER
MANUFACTURING PROCESS OF POTATO POWDER
WASHING & GRADING
PEELING
COOKING
PULPING AND DRYING TO GET FLAKES
SLICING, PRECOOKING, COOLING & GRINDING OF FLAKES INTO POWDER
PACKAGING
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF POTATO POWDER
(CFTRI PROCESS)
PRODUCTION OF POTATO POWDER/GRANULES
METHOD
PRODUCTION OF MESHED POTATO POWDER
MODIFIED POTATO FLAKES OR MODIFIED POTATO GRANULES
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF POTATO POWDER/GRANULES
MATERIAL SAFETY DATA SHEET OF DEHYDRATED POTATO FLOUR
COMPOSITION OF HAZARDOUS INGREDIENTS
HAZARDOUS IDENTIFICATION
FIRST AID MEASURES
FIRE FIGHTING MEASURES
ACCIDENTAL RELEASE MEASURES
HANDLING & STORAGE
EXPOSURE CONTROLS/PERSONAL PROTECTION
PHYSICAL & CHEMICAL PROPERTIES
STABILITY & REACTIVITY
TOXICOLOGICAL INFORMATION
ECOLOGICAL INFORMATION
DISPOSAL CONSIDERATIONS
TRANSPORTATION INFORMATION (DOT SHIPPING INFORMATION)
SUPPLIERS OF PLANT AND MACHINERIES
BOILERS
GENERATOR SET
LABORATORY EQUIPMENT AND LAB TESTING EQUIPMENT
MISCELLANEOUS CHEMICALS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET