POLYESTER PUTTY [CODE NO.3797]
The automotive refinish segment has been a key growing sector in the automotive paint industry for more than two decades. Paints and coatings developed for the automotive industry are also the most demanding in terms of quality and aesthetic value desired by the end use customers. The high expectations and demands of the end user drives the car manufacturers and body shop owners to maintain a uniformly high quality, so as to avoid any paint defects that would eventually add cost through rework.
COST ESTIMATION
Plant Capacity 15 Ton/day
Land & Building (800 sq.mt.) Rs. 1.15 Cr
Plant & Machinery Rs. 31.00 Lacs
Working Capital for 2 Months Rs. 1.57 Cr
Total Capital Investment Rs.85.67 Lacs
Rate of Return 47%
Break Even Point 43%
INTRODUCTION
PAINT AND RESIN SYSTEMS IN AUTO REFINISH INDUSTRY.
AUTO REFINISH PRODUCT PORTFOLIO AND RESIN SYSTEM
TYPES OF PUTTY
PROPERTIES OF POLYESTER PUTTY
USES AND APPLICATION
UNSATURATED POLYESTER RESIN
RIGID UNSATURATED POLYESTER:
FLEXIBLE UNSATURATED POLYESTER
MARKET OVERVIEW OF POLYESTER PUTTY
MARKET SEGMENTATION
MARKET BY TYPE
MARKET BY APPLICATION
TYPICAL FORMULATION OF POLYESTER PUTTY
FORMULATION OF POLYESTER PUTTY & BODY FILLER
MANUFACTURING PROCESS OF POLYESTER PUTTY
PROCESS FLOW DIAGRAM
DETAILS OF PROCESS OF BODY FILLER
UNSATURATED POLYESTER COMPOSITION FOR AUTO BODY REPAIR
WITH IMPROVED ADHESION TO METAL SUBSTRATES
EXAMPLE 1
TABLE 1 31
EXAMPLE 2
TABLE 2 32
EXAMPLE 3
TABLE 3 34
MATERIAL SAFETY DATA SHEET FOR POLYESTER PUTTY
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS 50
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF REACTORS
SUPPLIERS OF MIXER
SUPPLIERS OF STORAGE VESSEL (STORAGE TANKS)
SUPPLIERS OF FILLING AND SEALING MACHINES
SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF D.G. SETS
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
