Detailed Project Report on plastic recycling and plastic products plan (tanks, buckets, mugs, jugs, dustbin, road divider etc)

PLASTIC RECYCLING AND PLASTIC PRODUCTS PLANT (TANKS, BUCKETS, MUGS, JUGS, DUSTBIN, ROAD DIVIDER ETC.)
[CODE NO.3341]  


Plastic recycling is the process of recovering scrap or waste plastic and reprocessing the material into useful products. Since the vast majority of plastic is non-biodegradable, recycling is a part of global efforts to reduce plastic in the waste stream, especially the approximately eight million tons of waste plastic that enter the Earth's ocean every year. This helps to reduce the high rates of plastic pollution.

Plastic recycling includes taking any type of plastic, sorting it into different polymers and then chipping it and then melting it down into pellets. After this stage, it can then be used to make items of any sort such as plastic chairs and tables. Soft plastics are also recycled such as polyethylene film and bags. This closed-loop operation has taken place since the 1970s and has made the production of some plastic products amongst the most efficient operations today.

Compared with lucrative recycling of metal and similar to the low value of glass, plastic polymers recycling is often more challenging because of low density and low value. There are also numerous technical hurdles to overcome when recycling plastic.

A macro molecule interacts with its environment along its entire length, so total energy involved in mixing it is largely due to the product side stoichiometry. Heating alone is not enough to dissolve such a large molecule, so plastics must often be of nearly identical composition to mix efficiently.

COST ESTIMATION

Plant  Capacity                                            :     PLASTIC RECYCLING & PRODUCTS PLANT
land & Building (10000 Sq.Mtr)                :    Rs.  5.04   Cr
Plant & Machinery                                        :    Rs.  2.00   Cr
Working Capital for 2 Months                   :    Rs.  6.18   Cr
Total Capital Investment                            :    Rs.  14.15  Cr
Rate of Return                                              :    37%
Break Even Point                                          :    50%

INTRODUCTION    
METHOD OF PLASTIC RECYCLING    
THERMAL DEPOLYMERIZATION    
WASTE PLASTIC PYROLYSIS TO FUEL OIL    
HEAT COMPRESSION    
DISTRIBUTED RECYCLING    
THREE FORMS OF RECYCLING    
THE TRUE GOAL OF RECYCLING    
MECHANICAL RECYCLING    
USED FOR CONTAINERS, BENCHES, BUILDING MATERIALS,
TEXTILES, SHEETING…    
MECHANICAL RECYCLING PROCESS    
RE-MELTED TO MAKE PRODUCTS    
RESIN MOLDING TECHNIQUES    
MUNICIPAL WASTE COLLECTION SCHEDULE IN ONITSHA    
WASTE & RECYCLING SERVICE OPERATION STRUCTURE    
SERVICES OFFERED    
SYNOPSIS    
DEFINITION OF SERVICES    
AIDE WASTE COLLECTION PROJECTIONS    
TRASH COST ANALYSIS    
INTEGRATING THE FOLLOWING FACTS:    
GLOBAL OVERVIEW OF PLASTIC RECYCLING    
EFFECTIVE USE OF PLASTIC WASTE INCREASES STEADILY    
HIGHLIGHTS    
FLOWCHART OF PLASTIC PRODUCTS, PLASTIC WASTE AND RESOURCE    
EFFECTIVE UTILIZATION OF PLASTIC WASTE RISES TO 83%    
RECOVERY SYSTEMS SUPPORTING MECHANICAL RECYCLING    
EASILY USABLE INDUSTRIAL PLASTIC WASTE    
BREAKDOWN OF PLASTIC WASTE    
IMPORT MARKET OF PLASTIC AND PLASTIC PRODUCTS IN NIGERIA (2016)
DESCRIPTION OF WASTE GRENERATION IN NIGERIA    
WASTE GENERATION    
TABLE 2: PERCENTAGE WASTE BULKS COLLECTED IN THE THREE ZONES    
IMPLICATION OF NIGERIA’S WASTE MANAGEMENT TO CLIMATE CHANGE    
MARKET ANALYSIS SUMMARY    
MARKET NEEDS    
MARKET TRENDS    
MARKET GROWTH    
STRATEGY AND IMPLEMENTATION SUMMARY    
MARKETING STRATEGY    
PRICING STRATEGY    
PROMOTION STRATEGY    
SALES STRATEGY    
MANUFACTURERS/SUPPLIERS/EXPORTERS    
MANUFACTURING PROCESS OF POLYETHYLENE TANKS    
MANUFACTURING DETAILS OF PLASTIC WATER TANK    
INTRODUCTION OF THE PRODUCT    
CHOSEN PRODUCT DETAILS    
MANUFACTURING PROCESS    
THE MAIN ATTRACTIONS OF ROTATIONAL MOLDING ARE:    
THE MAIN DISADVANTAGES OF ROTATIONAL MOLDING ARE:    
MANUFACTURING PROCESS IN DETAIL    
MATERIAL PREPARATION    
THE GRINDING PROCESS IS VISUALIZED BELOW.    
MIXING WITH CONCENTRATORS.    
MOULD CHARGING    
HEATING    
CHARACTERISTICS OF POWDER FLOW    
HEATING THE MOLD    
MOULD COOLING    
AIR COOLING    
PART EJECTION OR DEMOULDING    
MATERIALS USED    
CHEMICAL DETAILS OF MATERIAL    
PHYSICAL PROPERTIES OF LLDPE    
MANUFACTURING PROCESS OF PLASTIC BAGS    
TROUBLE SHOOTING FOR INJECTION    
MOLDING PROCESS    
BLACK SPOTS, BROWN STREAKS    
BLISTERS (AIR ENTRAPMENT)    
BRITTLENESS    
BUBBLES
BURN MARKS, DIESELING    
CRACKING, CRAZING    
DELAMINATION    
DISCOLORATION    
EXCESSIVE FLASH    
FLOW, HALO, BLUSH MARKS    
GATE STRINGING, DROOLING    
GELS    
JETTING    
MATERIAL LEAKAGE    
OVERSIZED PART    
PART STICKING    
SHORT SHOT (INCOMPLETE FILLED PARTS)    
SINK MARKS    
SPLAY MARKS, SILVER STREAKS    
SPRUE STICKING    
SURFACE FINISH (LOW GLOSS)    
SURFACE FINISH (SCARS, WRINKLES)    
UNDERSIZED PART    
VALVE PIN DOES NOT CLOSE    
VOIDS    
WARPING, PART DISTORTION    
WELD LINES    
PRODUCTION PLAN & DETAILS OF PLASTIC TANKS, BUCKET,
JUGS & PLASTIC RECYCLING    
PRODUCTION OF TANK    
TANK MANUFACTURING PROCESS    
RAW MATERIAL    
ACCELERATOR OPERATION    
SCREW MACHINING    
POWDER MACHINING    
TEMPORARY STORAGE    
DIE FILLING    
UNIFORM HEATING    
TANK    
PRODUCTION OF BUCKETS, JUGS ETC.    
RAW MATERIAL    
INJECTION MOLDER    
REQUIRED PRODUCT    
PLASTIC RECYCLING    
PROCESS FLOW DIAGRAM    
PLASTIC WASTE COLLECTION    
PLASTIC WASTE STORAGE    
WASHING    
CRUSHING    
INJECTION MOLDER    
REQUIRED PRODUCT    
PLANT LAYOUT    
SUPPLIERS OF PLANT AND MACHINERY    
SUPPLIERS OF RAW MATERIALS    
LLDPE GRANULES    
PRODUCTION SCHEME    

APPENDIX – A:

 1.      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT                                   
16.      PROJECTED BALANCE SHEET