PLASTIC MOULDING UNIT (CHAIR, TABLES & VEGETABLE TRAYS)
[EIRI/EDPR/1430] J.C. 209
INTRODUCTION
Due to the very low consumption as compared to developed countries and even in India, a large gap is to be filled by introducing new and cost effective products. Customers with low purchasing power dont have any option other than plastic furniture. Middle and lower classes in Pakistan is major buyer and these classes are 65% of total population. Also there are very few players in this business. The business of Molded Furniture has marked its place in the country through growth during the last ten years. This growth has opened up new opportunities. The prime reason for this is awareness about the product. Along with that, companies are offering conditional warranty of plastic chairs minimizing risk of customer. Molded Furniture is basically produces in developed countries to be used as Lawn Furniture and outdoor restaurants. As trends are from developed countries, it was introduced in Pakistan around 1984-1985 by a Karachi based firm. Then a factory was installed in Gujranwala and then with the passage of time now there are some main 7units producing plastic chairs, tables, baby products, etc day and nights. Due to low purchasing power people in Pakistan found this product cheap, associated with warranty covering the risk of consumers. Customer bank is increasing day by day with the penetration of companies, by introducing new and economical models, variety of colors, exports to Afghanistan, etc.
One of the most important plastics processing operations, in terms of variety of products made and amount of material handled, is injection molding. This production method now is being used to manufacture items from practically every known plastic.
Injection molding is somewhat unusual among production methods in that essentially the entire process in carried out on the injection molding machines were similar in general design to metal die casting machines, but the processing characteristics of plastic have led to change in design & evolution that are still going on. The product injection molded plastic furnitures are the products produced by these injection molding machines with varied shape & size along with different colour & shades according to the choice of customers & even according to the pattern as per the modern society such as office culture, drawing rooms of houses, which give style & likingness of consumers.
At present, these injection molded plastic furnitures frequently used at every mode of the social occasions & places.
COST ESTIMATION
Land & Building (Area 14000 sq.mt.) Rs. 2.50 Cr
Plant & Machinery Rs. 1.34 Cr
W.C. for 1 Month Rs. 51. 54 Lacs
Total Capital Investment Rs.4.60 Cr.
Rate of Return 24%
Break Even Point 63%
CONTENTS
INTRODUCTION
PROPERTIES
OTHER MATERIALS USED IN THE PRODUCTION OF PLASTIC FURNITURE
USES & APPLICATIONS
MARKET POSITION
PRESENT MANUFACTURERS/EXPORTERS OF PLASTIC MOULDED FURNITURES
B.I.S. SPECIFICATION
PLASTIC CHAIR PRODUCTION LINE
INJECTION MOLDING
MATERIAL SELECTION
ABS
PROPERTIES OF UNFILLED & GLASS FILLED POLYSTYRENE & S A M
RAW MATERIAL
MANUFACTURING PROCESS
INJECTION MOULDING DATA
PROCESS FLOW SHEET DIAGRAM
DIVERSIFICATIONS
INJECTION MOULDING PROCESS
PLANT LAYOUT
ADDRESSES OF SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF PLANT & MACHINERY
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
