PLASTIC GRANULES FROM SCRAPS/WASTE
[EIRI/EIRI/1103] (J.C.9747)
INTRODUCTION
A plastic is any one of a large and varied group of materials which consists of an essential ingredient combinations of carbon with oxygen, hydrogen, nitrogen and other organic and inorganic elements. While solid in the finished state, at some stage in its manufacture it has been or can be formed into various shapes by flow-usually through the application singly or together of heat and pressure.
Plastic Classification:
Plastics are classified in several ways. The most accepted division that covers the entire field is by the behaviour pattern.
(1) Thermoplastic
(2) Thermosetting plastics
In this report we are only concerned with Thermoplastics.
Thermoplastics are those which soften under heat and again harden when cooled and this process can be repeated a number of times without any appreciable was in the physical properties.
Plastics today have a prominent place in the spectrum of materials frequently used by materials engineers and designers. They have earned this placed on the basis of performance at a price, plus the apparently unlimited ability of the plastics industry to develop new plastics or new grades of older plastics to meet specific needs of modern industry. With this status and the tremendous growth of new uses has come an important need for meaningful data on fundamental plastics behaviour under realistic stresses and strains, couched in engineering terms, in short, engineering properties as contrasted with data sheet properties. Needed are engineering criteria for rigidity, strength, endurance and temperature range, which are common to nearly all plastic applications, as well as more specialized performance characteristics that are important only in certain types of special product (eg. electrical properties).
COST ESTIMATION
Plant Capacity 5 MT/Day
Land & Building (1000 sq.mt.) Rs. 1.09 Cr
Plant & Machinery Rs. 76.85 Lac
Working Capital for 1 Month Rs. 1.47 Cr
Total Capital Investment Rs. 3.63 Cr
Rate of Return 31%
Break Even Point 52%
CONTENTS
INTRODUCTION
PLASTIC CLASSIFICATION:
USES AND APPLICATIONS
PROPERTIES AND APPLICATIONS
APPLICATION OF LDPE AND HDPE
RESOURCES OF PLASTIC WASTE:
WASTE RAW MATERIAL SUPPLIERS ADDRESSES
B.I.S. SPECIFICATIONS
MARKET POSITION
ROLE OF THE INDIAN GOVERNMENT IN PROMOTING:
POLYMER MANUFACTURING
CONVERTING INDUSTRY
MACHINERY
GLOBAL SCENARIO
GLOBAL PER CAPITA CONSUMPTION OF PLASTICS IS (IN KGS)
INDIAN PLASTICS INDUSTRIES – PERSPECTIVE
TABLE 1- CURRENT INDIAN PETROCHEMICALS CAPACITIES (IN KT)
TYPICAL POLYMER CONSUMPTION PATTERN OF DIFFERENT POLYMERS
CLASSIFICATION OF PLASTIC PRODUCTS BY TYPE OF PROCESS USED
STATISTICS OF PLASTICS INDUSTRIES IN INDIA: CURRENT STATUS
PROCESS OF MANUFACTURE TO PRODUCE COLORLESS TRANSPARENT PLASTIC GRANULES FROM WASTE
SORTING
SMASHING
WASHING
CONCENTRATION OF BLENDING
SOLVENT ADDITION
REMOVAL OF COLOUR TO OBTAIN TRANSPARENT GRANULES BY ACTIVATED CARBON TREATMENT
FILTERATION
DISTILLATION
COOLING AND DEHUMIDIFYING
GRANULATION
WEIGHING, FILLING, AND PACKING
MANUFACTURING PROCESS FLOW SHEET FOR PLASTIC GRANULES FROM PLASTIC SCRAP
PLANT LAYOUT PLASTIC GRANULES FROM WASTE
GRANULATORS
GENERAL PROCESS OF MANUFACTURING:-
SORTING:-
SMASHING & WASHING:-
CONCENTRATE & BLENDING:-
SECTION EXTRUDING IST STAGE:-
THE BASIC SEQUENCE OF EXTRUDERS FUNCTION ARE AS FOLLOWS:-
FILTRATION:-
SECTION EXTRUDING IIND STAGE:-
DRAWING & PELLETIZING:-
COOLING AND DEHUMIDIFYING:-
PACKING & STORAGE:-
METHOD AND DEVICE FOR PREPARING PLASTIC WASTE
TREATMENT OF PLASTIC WASTE
APPARATUS FOR GRANULATING PLASTICS
MANUFACTURING PROCESS FLOW CHART
COMPLETE PLANT SUPPLIERS FOR PLASTIC GRANULES FROM WASTE
SUPPLERS OF PLANT & MACHINERY
REACTION VESSEL
GRANULATORS
MIXER
SUPPLIERS OF RAW MATERIALS DIMETHYL PHTHALATE
ETHYL ALCOHOL
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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