PET GRANULES FROM PET BOTTLES THEN MAKING PET PREFORM [CODE NO.3659]
Nowadays, PET bottles are the global number one in beverage packaging. More than 400 billion plastic bottles come on the market every year and PET is becoming increasingly valuable as a recyclable raw material used in the production of beverage bottles. Thus, it is important that all of the production steps applied for the manufacture of your PET bottles are made sustainable for the future.
The gentle treatment of resources and economical use of materials are a must when it comes to sustainable production. Valuable raw materials such as PET must be processed as efficiently as possible while still tapping into every way of saving costs. The PET manufacturing and production process allows for the application of a sustainable approach which can optimally combine environmental awareness and cost effectiveness: the bottle-to-bottle recycling concept.
Bottle-to-bottle recycling plant efficiently recycles used PET bottles - and the recyclate is then reused in the food and beverage industry as recycled PET (rPET). The complete process comprises the cleaning of the used PET bottles and the treatment of the recyclate so that the end product - which could come in the form of flakes, pellets or preforms - can meet the highest quality requirements after the recycling process. European and American certificates (e.g. FDA), and a number of different corporate approvals, all confirm the high quality of the recyclate for direct use in containers which come into direct contact with foodstuffs.
COST ESTIMATION
Plant Capacity 900 Ton/Day
Land & Building (3900 sq.mt.) Rs. 1.81 Cr
Plant & Machinery Rs. 4 Cr
Working Capital for 2 Months Rs. 98 Lac
Total Capital Investment Rs. 7.02 Cr
Rate of Return 30%
Break Even Point 56%
INTRODUCTION
FOOD-GRADE PET FLAKES AND PELLETS
FLAKES, PELLETS OR PERFORMS
THE MATERIAL
PRINCIPLE OF POLYCONDENSATION
POLYMERIZATION OF PET
HISTORY OF PET
POLYESTER FIBRES
PET-BOTTLES
BOTTLE MANUFACTURING PROCESS
INJECTION MOULDED PREFORMS OF PET-BOTTLES
B) BLOW STRETCH FORMING OF BOTTLES FROM PERFORMS
BLOW STRETCH FORMING OF PET-BOTTLES
STRETCH FORMING MOULD FOR PETBOTTLES
PROPERTIES & CHARACTERISTICS
DIFFERENT TYPES OF POLYMER STRUCTURE
PET, AMORPHOUS
PET, PARTLY CRYSTALLINE
USES AND APPLICATION OF PET
RECYCLING OF PET BOTTLES
RECYCLING OF PET-BOTTLES
DEPENDING ON THE TYPE OF RAW MATERIAL THREE TYPES
OF RECYCLING ARE POSSIBLE:
TABLE DESCRIBES THE PRECONDITIONS FOR THE DIFFERENT
RECYCLING OPPORTUNITIES
PRECONDITIONS FOR THE DIFFERENT RECYCLING OPPORTUNITIES
OF PET-BOTTLE WASTE
CLEAR PET FLAKE – BOTTLE SPECIFICATION
PROPERTIES AND ADVANTAGE OF PET
CSD -- CARBONATED SOFT DRINKS
WATER -- THE CLEAR STORY
JUICE -- HOT FILL QUALITIES
BEER -- A NEW MARKET WITH NEW REQUIREMENTS
RECYCLING POLYETHYLENE TEREPHTHALATE (PET)
RPET IS EMPLOYED FOR NEW PRODUCTS SUCH AS:
PET COLLECTION AND SORTING
MARKET SURVEY
INDIA’S RECYCLING INDUSTRY
AN INNOVATIVE TECHNOLOGY
USD 80 BILLION WORLDWIDE AND IS GROWING BY 5% TO 6% EACH YEAR.
ACTIVELY IMPROVING THE VALUE CHAINS
INDIA’S PET RECYCLING MARKET TO OUTGROW BY 2019
PLASTIC BOTTLE RECYCLING ESCALATES BY 4.3% IN 2013
INDIAN SOLID WASTE MARKET TO GROW AT 7.14% CAGR BY 2025
PET RECYCLING IN INDIA
STEP 1. REACHING THE WASTE STREAM, GETTING COLLECTED
STEP 2. SORTING AT THE KABADIWALLAHS
STEP 3: AT THE PET RECYCLERS—SORTING (ONCE AGAIN),
CLEANING, FLAKING
OVERVIEW OF PACKAGING INDUSTRY
STATUS & PROSPECT OF PET IN FOOD PACKAGING
PET-INDIAN SCENARIO
CARBONATED SOFT DRINKS (CSD)
MINERAL WATER
ALCOHOLIC BEVERAGE
TEA
FOOD APPLICATIONS-JARS
EDIBLE OIL
OPPORTUNITIES IN THE PET PERFORMS MARKET
BEVERAGES INDUSTRY REMAINS THE KEY END-USER
WITH MAXIMUM REVENUE SHARE
GROWING USE OF READY-TO-USE AND SINGLE-SERVE BEVERAGES
TO BE WITNESSED IN THE PET PREFORMS MARKET
ADVANCEMENT AND PRACTICES IN PET RECYCLING
POST CONSUMER PET WASTE
SORTING
PROCESSING FOR SALE
FURTHER TREATMENT
SEQUENCES IN PET RECYCLING
PROCESS OF PET RECYCLING UNIT
SEQUENCES OF OPERATION INVOLVED
IN PET RECYCLING UNIT
MANUFACTURING PROCESS IN DETAILS
METHOD OF OPERATION
PRE-SORTING
DRY LABEL SEPARATION
SIZE REDUCTION
THE WASHING MODULE
WATER CASCADE
PARCIVAL FILTRATION SYSTEM
THE DECONTAMINATION MODULE CLOSE
AUTOMATIC PROCESSES AND QUALITY SURVEILLANCE CLOSE
QUALITY "TRAFFIC LIGHT"
PROCESS FLOW DIAGRAM
LOWERING THE COST OF PET RECYCLING THROUGH BETTER
LABEL TECHNOLOGY
DETAILS OF PET PREFORM
PRODUCT FEATURES
MARUFACTURING PROCESES OF PET PREFORM
PROCESS IN DETAILS
TWO WAYS OF MANUFACTURING PERFORMS ARE POPULAR:
DRYING PROCESS
PET PREFORM INJECTION MOLDING PROCESS
PET PREFRMS MOLDING PROCESS
PROCESS FLOW SHEET
THE INJECTION MOULDING OF PET PREFORMS CONSISTS
OF FIVE PROCESS STEPS.
PET PREFORM AND BOTTLE BLOWING
PET CONTAINER APPLICATIONS:
POPULAR APPLICATIONS ARE:
PURE: PRODUCTS TASTE GOOD
MANUFACTURING PROCESSES:
QUALITY REQUIREMENTS:
SINGLE STAGE PROCESS
ON-STEP AND TWO STEP SYSTEMS COMPARED
TOW STAGE PROCESS:
INJECTION MOULDING MACHINE.
MACHINES TO GIVE
MOULDS
DEHUMIDIFICATION
HENCE DEHUMIDIFIER IS A MUST.
CHILLERS
HIGH PRESSURE COMPRESSOR:
PROCESSING DETAILS OF PET PREFORM
1) FUNDAMENTALS
2) PROCESSING METHOD
GRANULATE TO PREFORM AND BOTTLE
PRE-DRYING
INJECTION MOLDING
COOLING
FROM THE PREFORM TO THE BOTTLE
PLANT LAYOUT
ADDRESSES OF CONSULTANT
SUPPLIERS OF PLANT AND MACINERIES
SUPPLIERS OF PLANT & MACHINERIES (IMPORTED)
SUPPLIERS OF RAW MATERIAL
PET BOTTLES WASTE
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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