Detailed Project Report on PET Bottles

PET BOTTLES

[EDPR/1335] J.C.: 9998(INR), 257(US$)

INTRODUCTION

While PET bottle development was proceeding in the US, a large manufacturer of injection moulding machines in Japan was leading a project to develop a machine to make biaxially oriented PP (polypropylene) containers. They recognized that the prototype machine could be used to produce the new PET bottles and in December 1975 the One-stage ASB-150 injection stretch blow moulding machine for making the new biaxial oriented PET bottles was unveiled. All one-stage injection stretch blow moulding machines derived from this original Stretch Blow design are referred to as classic one-stage machines, as the concept has long since been extended into other PET developments. The classic one-stage machines design is extremely versatile in that the same basic machine design can be used to make a wide variety of bottles and jars in all shapes and sizes, which was the standard single-stage machine in the early years, had eight cavities for 1.5 litre bottles.

COST ESTIMATION

Plant Capacity            30,000 Nos./Day  

Land & Building (4000 sq.mt.)    Rs. 5.35 Cr    

Plant & Machinery                    Rs. 1.80 Cr 

Working Capital for 3 Months    Rs. 3.80 Cr 

Total Capital Investment          Rs. 11.21 Cr 

Rate of Return                          22%

Break Even Point                      54%

CONTENTS

INTRODUCTION

USES AND APPLICATIONS

PROPERTIES

CHARACTERISTIC PROPERTIES OF PETP AND PBTP

I.S.O. CERTIFICATION

MARKET SURVEY OF PET BOTTLES

STRETCH BLOW MOLDING

STRETCH BLOW MOULDING MACHINES

SIDEL SBO6 SERIES2 REHEAT STRETCH

MANUFACTURING PROCESS OF PET BOTTLES

TWO STAGE STRETCH BLOW MOULDING PROCESS

COMPARISON BETWEEN SINGLE STAGE AND TWO STAGE PROCESS

ADDRESS OF PET BOTTLE MANUFACTURERS

PROCESS FLOW DIAGRAM FOR MANUFACTURE OF PET BOTTLES (CAP: 500ML, 1 LTR, 2 LTR & 5 LTRS)

ADDRESSES OF PLANT & MACHINERY SUPPLIERS

ADDRESSES OF RAW MATERIAL SUPPLIERS

PLANT LAYOUT

PRINCIPLES OF PLANT LAYOUT

PLANT LOCATION FACTORS

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)