PET BOTTLE RECYCLED INTO POLYESTER [CODE NO 3652]
The polyster filament yarn unique in regard to its high resistance to its high resistance to stretching, high elastic recovery and high tensile strength. This combinaton of properties permits the manufacture of sheer extremly light weight fabrics.
This filament can be made which has a tensile strength lighter than silk and linen. The high tensile strength and resistance to stretching possessed by filament yarn caused it to be an interesting possibility for sewing thread in wearing apparel, in certain v-belt which cannot be adjusted readily, and as a smaller bulk of host is desired.
Excellant resistance to abrasion in the wet condition and to bleaching solutions, are properties utilised in laundary nets. The high resistance to heat is of interest in pressing fabrics sail fabrics utilise the favourable properties-high tensile strength, resistance to stretching mildew and directional capability in the dry and wet states.
COST ESTIMATION
Plant Capacity 2000 Kg/Day
Land & Building (3000 sq.mt.) Rs. 3.75 Cr
Plant & Machinery Rs. 1.30 Cr
Working Capital for 2 Months Rs. 55 Lac
Total Capital Investment Rs. 5.77 Cr
Rate of Return 26%
Break Even Point 53%
INTRODUCTION
TYPES
STAPLE
TOWS
USES & APPLICATION OF RECYCLED PET
RPET IS EMPLOYED FOR NEW PRODUCTS SUCH AS:
USES AND APPLICATION OF POLYESTER YARN
B.I.S. SPECIFICATION
MARKET POTENTIAL OF PET RECYCLING
FIGURE: BOTTLE-TO-FIBER RECYCLING
FIGURE: GLOBAL ANNUAL R-PET MARKET VOLUME BY END-USE IN 2016
COMPANIES USING RECYCLED PET
RECYCLING PET BOTTLES INTO POLYESTER
THE STEPS INVOLVED IN THE PRODUCTION PROCESS ARE AS FOLLOWS
PROCESS OF RECYCLED POLYESTER
SORTING
BALES OF CRUSHED PET BOTTLES.
FURTHER TREATMENT
MELT FILTRATION
TECHNOLOGY
MANUFACTURING PROCESS OF PET BOTTLE RECYCLING INTO POLYESTER
SORTING
PET COLLECTION SORTING AND RECYCLING
PET COLLECTION AND SORTING
PET RECYCLING PROCESS
PROCESS FLOW DIAGRAM FOR PET BOTTLE RECYCLED INTO POLYESTER
DETAILS OF PET BOTTLE RECYCLING
STEP 1: REACHING THE WASTE STREAM, GETTING COLLECTED
STEP 2. SORTING
STEP 3: REMOVING NON-PET COMPONENTS, SORTING, BALING AT
THE TRADERS
STEP 4: AT THE PET RECYCLERS—SORTING (ONCE AGAIN),
CLEANING, FLAKING
STEP 5: AT THE MANUFACTURERS – TURNED INTO POLYESTER FIBERS
MANUFACTURING PROCESS OF POLYESTER YARN FROM WASTE
(ACCORDING TO STEVENSON)
OTHER METHODS OF MAKING POLYESTER YARN FROM WASTE
(ACCORDING TO MAC DOVELL)
POLYESTER YARN FROM WASTE
(ACCORDING TO GRUSCHKE ET.AL)
FABRICATION OF POLYESTER FIBRES
WET SPINNING
OTHER PROCESS OF SPINNING
MELT SPINNING
SOLUTION SPINNING
DRY SPINNING
FLOW DIAGRAM OF MANUFACTURE OF POLYESTER YARN FROM WASTE
FLOW DIAGRAM OF MANUFACTURE OF POLYESTER YARN FROM WASTE
FLOW DIAGRAM OF MANUFACTURE OF POLYESTER YARN FROM WASTE
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
6. TRANSPORTATION:
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
PLANT LAYOUT
SUPPLIERS OF PET WASTE
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF GRINDER/SHREDDER
SUPPLIERS OF HOT AIR FLAKER DRYER
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF D.G. SETS
SUPPLIERS OF LABORATORY EQUIPMENTS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)