PEAS PROCESSING (IQF TECHNOLOGY)
[CODE NO.3395]
The pea is most commonly the small spherical seed or the seed-pod of the pod fruit Pisum sativum. Each pod contains several peas, which can be green or yellow. Pea pods are botanically fruit, since they contain seeds and developed from the ovary of a (pea) flower. The name is also used to describe other edible seeds from the Fabaceae such as the pigeon pea (Cajanus cajan), the cowpea (Vigna unguiculata), and the seeds from several species of Lathyrus.
A pea is a most commonly green, occasionally golden yellow, or infrequently purple pod-shaped vegetable, widely grown as a cool season vegetable crop. The seeds may be planted as soon as the soil temperature reaches 10°C (50°F), with the plants growing best at temperatures of 13 to 18°C (55 to 64°F). They do not thrive in the summer heat of warmer temperate and lowland tropical climates, but do grow well in cooler, high altitude, tropical areas. Many cultivars reach maturity about 60 days after planting.
Peas have both low-growing and vining cultivars. The vining cultivars grow thin tendrils from leaves that coil around any available support and can climb to be 1–2m high. A traditional approach to supporting climbing peas is to thrust branches pruned from trees or other woody plants upright into the soil, providing a lattice for the peas to climb. Branches used in this fashion are sometimes called pea brush. Metal fences, twine, or netting supported by a frame are used for the same purpose. In dense plantings, peas give each other some measure of mutual support. Pea plants can self-pollinate.
COST ESTIMATION
Plant Capacity : 48.00 TON/day
land & Building (1200)Sq.Mtr) : Rs. 85.00 Lacs
Plant & Machinery : Rs. 4.00 Cr
Working Capital for 2 Months : Rs. 1.06 cr
Total Capital Investment : Rs. 6.8 Cr
Rate of Return : 33%
Break Even Point : 56%
INTRODUCTION
FROZEN VEGETABLES
OVERVIEW OF PEAS IN INDIA
DISTRICT-WISE CONTRIBUTION TO TOTAL AREA AND PRODUCTION OF PEAS IN UTTAR PRADESH
FIGURE: DISTRICT-WISE SHARE TO THE TOTAL PEA AREA & PRODUCTION
TABLE: ESTIMATED FIELD PEA (MATAR) PRODUCTION IN UTTAR PRADESH FOR 2015-16
FIGURE: DISTRICT-WISE FIELD PEA AREA IN UP OF 2015-16 VS 2014-15
FIGURE: DISTRICT-WISE FIELD PEA PRODUCTION IN UP OF 2015-16 VS 2014-15
EXPORT DATA OF FROZEN PEAS
MARKET SURVEY
FROZEN POTATOES AND FROZEN VEGETABLES ARE TOP-SELLING FROZEN FOOD CATEGORIES
EXPORTING FROZEN FRUIT AND VEGETABLES TO EUROPE
QUICK FROZEN FRUIT AND VEGETABLES CAN BE PRESENTED AS:
THE BASIC QUALITY REQUIREMENTS FOR FROZEN FRUIT AND VEGETABLES ARE:
ADDITIONAL BUYER QUALITY REQUIREMENTS:
SEPARATE STANDARDS ARE FOR:
IMPORTS OF FROZEN FRUIT AND VEGETABLES IS INCREASING
FIGURE: EUROPEAN IMPORTS OF FROZEN FRUIT AND VEGETABLES, BY MAIN ORIGIN
GERMANY IS THE LARGEST IMPORTER OF FROZEN FRUIT AND VEGETABLES
FROZEN BERRIES INCREASINGLY POPULAR
FIGURE: EUROPEAN IMPORTS OF FROZEN FRUIT AND VEGETABLES
BY COUNTRY, SHARE OF IMPORTED QUANTITY, IN 2016
FROZEN FRUITS AND VEGETABLES MAINLY IMPORTED FROM WITHIN EUROPE
FIGURE: LEADING SUPPLIERS OF FROZEN FRUIT AND VEGETABLES TO EUROPE
EUROPEAN EXPORT OF FROZEN FRUIT AND VEGETABLES IS ALSO GROWING
BELGIUM AND POLAND LARGEST EUROPEAN EXPORTERS
FIGURE: EUROPEAN UNION EXPORTS OF FROZEN FRUIT AND VEGETABLES
BY COUNTRY, SHARE OF EXPORTED QUANTITY 2016
UNITED STATES MAIN EXPORT DESTINATION FOR FROZEN FRUIT
AND VEGETABLES FROM EUROPE
CHANCES FOR PRODUCTS NOT COMMONLY PRODUCED IN EUROPE
FIGURE: TOTAL EUROPEAN PRODUCTION OF FROZEN FRUIT AND VEGETABLES
GLOBAL OVERVIEW OF FROZEN VEGETABLES
GLOBAL FROZEN VEGETABLES MARKET: TOP INVESTMENT POCKETS,
BY COUNTRY
MIDDLE EAST FROZEN VEGETABLES MARKET, 2015-2023 ($MILLION)
B.I.S. SPECIFICATION
MANUFACTURING PROCESS OF PEAS PROCESSING
1. PODDING
2. CLEANING
3. GRADING (SORTING)
4. SOAKING
5. BLANCHING
6. FINAL WASHING
PROCESS FLOW DIAGRAM
DETAILS OF PEAS PROCESSING
CULTIVATING THE PEAS
PICKING AND WASHING
BLANCHING
SORTING
INSPECTION
PACKAGING AND FREEZING
TESTING THE FROZEN ENTRÉE RECIPE
PILOT PRODUCTION
FROM THE OVEN TO THE FREEZER
PACKAGING
DISTRIBUTION
QUALITY CONTROL
TYPES OF FREEZING METHOD
FREEZER TYPES AND THEIR APPLICATIONS
FREEZING TECHNOLOGY & PROCESS
FREEZING PROCESS
FREEZING POINT OF FOODS
FREEZING TIME
FIGURE- A SIMPLE SCHEME FOR A ONE-STAGE CLOSED MECHANICAL REFRIGERATION SYSTEM.
REFRIGERANTS
FREEZING CAPACITY
PROCESS AND TECHNOLOGY OF IQF
CHEMICAL CHANGES DURING FREEZING
TEXTURAL CHANGES DURING FREEZING
RATE OF FREEZING
CHANGES CAUSED BY FLUCTUATING TEMPERATURE
MOISTURE LOSS
MICROBIAL GROWTH IN THE FREEZER
NUTRIENT VALUE OF FROZEN FOODS
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
ROTARY WASHER
COOLER
REFRIGERATION EVAPORATORS
DRYER
CONTROL PANEL
BOILERS
FOOD PACKAGING MACHINERY
FOOD PROCESSING MACHINERY
MATERIAL HANDLING EQUIPMENTS
ETP PLANTS
LABORATORY EQUIPMENTS
INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
SUPPLIERS OF RAW MATERIALS
MANUFACTURERS/EXPORTERS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
