PCB MANUFACTURING AND ASSEMBLING UNIT FOR INDUSTRIAL GRADE
[CODE NO.3900]
PCB Stands for "Printed Circuit Board." A PCB is a thin board made of fiberglass, composite epoxy, or other laminate material. Conductive pathways are etched or "printed" onto board, connecting different components on the PCB, such as transistors, resistors, and integrated circuits.
In other words, A printed circuit board (PCB) mechanically supports and electrically connects electronic components using conductive tracks, pads and other features etched from copper sheets laminated onto a non-conductive substrate.
COST ESTIMATION
Plant Capacity 4000.00 Pcb Nos./day
Land & Building (2500 sq.mt.) Rs. 3.74 Cr
Plant & Machinery Rs. 3.17 Cr
Working Capital for 2 Months Rs. 28.16 Cr
Total Capital Investment Rs. 35.70 Cr
Rate of Return 15%
Break Even Point 59%
INTRODUCTION
THERE ARE FOUR MAIN PARTS TO A PCB:
TYPES OF PCB
1. SINGLE-SIDED
ADVANTAGES OF SINGLE-SIDED PCBS INCLUDE:
2. DOUBLE-SIDED
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART RIGID
MANUFACTURING PROCESS OF PCB
1. RAW MATERIALS
2. PANELIZATION
SOME GUIDELINES FOR PANELIZATION ARE SIMPLE FOR EXAMPLE WITH ROUTED PANELS:
BUT:
AS WITH ALL TECHNICAL SUBJECTS, EXCEPTIONS ABOUND. FOR EXAMPLE
THIS IS POSSIBLE WITH SOME RESTRICTIONS:
PANELIZATION OF PCBS
3. ETCHING
CHEMICAL ETCHING
4. LAMINATION
5. DRILLING
6. EXPOSED CONDUCTOR PLATING & COATING
SOLDER RESIST
7. SCREENING
8. ASSEMBLY
THE COMPONENTS THAT ARE ASSEMBLED IN THE BOARD INCLUDE:
PCB WITH TEST CONNECTION PADS
AFTER THE BOARD HAS BEEN POPULATED IT MAY BE TESTED
IN A VARIETY OF WAYS:
1. SURFACE MOUNT TECHNOLOGY
SURFACES MOUNT COMPONENTS INCLUDING RESISTORS, TRANSISTORS
AND AN INTEGERATED CIRCUITS.
ASSEMBLY TECHNIQUES
ADVANTAGES
DISADVANTAGES
REWORK
2. THROUGH HOLE TECHNOLOGY
CHARACTERISTICS
9. TESTING
10. CUTTING INDIVIDUAL PCBS FROM THE PRODUCTION PANEL
11. FINAL INSPECTION
12. PROTECTION & PACKAGING
MARKET TREND
EXPECTED GROWTH OF THE INDIAN PCB INDUSTRY IN FY 2017-18
GROWTH DRIVERS
TOP THREE GROWTH DRIVERS OF THE PCB INDUSTRY
GROWING INORGANICALLY
WILL THE INDUSTRY GROW INORGANICALLY?
BRIGHT FUTURE
ADVANTAGES IN INDIA
PLANT LAYOUT
SUPPLIERS OF PCB BOARD
SUPPLIERS OF PCB
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF COPPER CLAD GLASS EPOXY SHEET
SUPPLIERS OF COPPER FOIL
SUPPLIERS OF FIBRE GLASS EPOXY SHEET
SUPPLIERS OF SILK SCREEN
SUPPLIERS OF ETCHING CHEMICALS AND CLEANINGPCB CHEMICALS
SUPPLIERS OF PRINTING INK
SUPPLIERS OF BARE PCB BOARD
SUPPLIERS OF SOLDER PASTE
SUPPLIERS OF SURFACE MOUNTED DEVICES
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF AUTOMATED PLOTTER
SUPPLIERS OF EXPOSURE SYSTEM
SUPPLIERS OF ETCHING CENTRE
SUPPLIERS OF CNC PCB DRILLING MACHINE
SUPPLIERS OF PCB CUTTING MACHINE
SUPPLIERS OF PCB CLEANING MACHINE
SUPPLIERS OF UV PCB CURRING MACHINE & SCREEN PRINTING MACHINE
SUPPLIERS OF DRY FILM LAMINATING MACHINE
SUPPLIERS OF COPPER PLATING MACHINE
SUPPLIERS OF PLATING THICKNESS GAUGE
SUPPLIERS OF PCB TESTING EQUIPMENT
SUPPLIERS OF PCB ASSEMBLING PLANT
SUPPLIERS OF AUTOMATIC OPTICAL INSPECTION EQUIPMENT
SUPPLIERS OF AUTOMATIC XRAY INSPECTION MACHINE
SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR CONDITIONING EQUIPMENTS
SUPPLIERS OF PLATEFARM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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