Detailed Project Report on Paper Tubes Manufacturing Plant

PAPER TUBES MANUFACTURING PLANT

[EIRI/EDPR/3443] J.C.: 1522 

INTRODUCTION

Paper tubes are defined as cylindrical containers made from cardboard that vary in thickness and size. These containers are used by a multitude of industries for countless applications because of their versatility and cost-effectiveness. For items that can either be rolled into a cylindrical shape or folded up to fit into a cylindrical container, paper tubes are useful containers for distributing, manufacturing, and shipping. Industries that use paper and cardboard for their applications include food, electronics, and automotive. They can be used in any department from distribution, insulation, parts protection, or storage.

The paper tubes are broadly classified into a spiral type and a flatwise type. The spiral paper tube is formed by spirally winding a thin paper web around the outer circumference of a mandrel to a predetermined thickness. In contrast, the flatwise paper tube is formed by winding a paper web around the outer circumference of a mandrel in a direction perpendicular to the axis of the mandrel.

The flatwise paper tubes are further classified into a multi-layer type with a paper web wound in several layers to a predetermined thickness, and a single-layer type with a paper web wound in a single layer. The single-layer flatwise paper tube has a lapped portion where both side edges of the paper web are lapped and bonded with each other.

The spiral paper tube and the multi-layered flatwise paper tube have a rigidity which allows them to serve as the pipe member of the flavor inhaler. However, since such paper tubes are manufactured with an adhesive applied to the entire surface of the paper web, they contain a large amount of the adhesive which sorbs flavor components, and are therefore unsuitable as the pipe member of the flavor inhaler.

On the other hand, the single-layered flatwise paper tube contains an adhesive only in the lapped portion, and is suitable as the pipe member of the flavor inhaler in terms of sorption of flavor components. However, due to its lower rigidity compared with that of the spiral paper tube or the multi-layered flatwise paper tube, the single-layered flatwise paper tube is not suitable as the pipe member of the flavor inhaler. In this regard, using a thick paper web to manufacture the single-layered flatwise paper tube is likely to increase the rigidity of the flatwise paper tube.

COST ESTIMATION

Plant Capacity            1,05,000 Nos/Day

Land & Building (1000 sq.mt.)    Rs. 79.25 Lac

Plant & Machinery                    Rs. 1.01 Cr

Working Capital for 2 Months    Rs. 3.32 Cr

Total Capital Investment          Rs. 5.43 Cr

Rate of Return                          73%

Break Even Point                      33%

CONTENTS

INTRODUCTION

TYPES OF PAPER TUBES

THE TYPES OF PAPER TUBES ARE

ADVANTAGES OF PAPER TUBES

USES AND APPLICATION

B.I.S. SPECIFICATION

PROCESS FLOW CHART

MANUFACTURING PROCESS

MATERIALS

ADHESIVES FOR PAPER TUBE

MAIN STEPS

MAKING PROCEDURES FOR SEAMLESS TOP GRADE PAPER TUBE

STEP 1

STEP 2

STEP 3

STEP 4

STEP 5

MANUFACTURING TECHNOLOGY

1. PUNCHING DEVICE

2. BEVELLING DEVICE

3. EMBOSSING DEVICE

4. GLUING DEVICE

5. WINDING DEVICE

6. TOP CURLING DEVICE

7. NOTCHING DEVICE

8. PRINTING DEVICE

9. TOP COLOUR PAINTING DEVICE

10. VELVETTING DEVICES

11. BRUSHING DEVICE

MARKET POSITION

PRODUCT SPECIFICATION PAPER CORE TUBE

THERE ARE 4 TYPES OF PAPER CORES SUCH AS

1. PAPER CORE STD CORE

2. PAPER CORE CORE WG

3. PAPER CORE CORE SPC

4. PAPER CORE PRIME CORE

PAPER TUBE

1. FDY PAPER TUBE

2. PAPER TUBE POY

3. PAPER TUBE DTY (DRAWN YARN TEXTURE)

EXPORT DATA OF PAPER TUBE

TOTAL VALUE & VOLUME OF EXPORTS IN INDIA

TOP SUPPLIERS

TOP PORTS OF DISCHARGE

IMPORT DATA OF PAPER TUBE

TOTAL VALUE & VOLUME OF IMPORTS IN INDIA

TOP SUPPLIERS

TOP PORTS OF DISCHARGE

PLANT LAYOUT

MANUAFCTURERS/SUPPLIERS OF PAPER TUBE

SUPPLIERS OF RAW MATERIALS

KRAFT PAPER

PAPER ADHESSIVE GLUE

SUPPLIERS OF PLANT AND MACHINERIES FOR PAPER TUBE PLANT

PAPER TUBE TESTING EQUIPMENTS

POWER TRANSFORMER

ELECTRICAL PANEL

COOLING TOWER

EFFULENT TREATMENT PLANT

AIR POLLUTION CONTROL EQUIPMENTS

AIR CONDITIONING EQUIPMENTS

AIR COMPRESSORS

PLATFORM WEIGHING MACHINE

MATERIAL HANDLING EQUIPMENTS

FIRE FIGHTING EQUIPMENTS

JIGS AND FIXTURE

SUBMERSIBLE WATER PUMP

APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)