ORTHOPAEDIC IMPLANTS AND INSTRUMENTS
[EIRI/EDPR/1606] J.C. 406
INTRODUCTION
Orthopedic implants can be defined as medical devices used to replace or provide fixation of bone or to replace articulating surfaces of a joint. In simpler words, orthopedic implants are used to replace damaged or troubled joints. The implant surgeries are performed only by highly specialized and trained surgeons. The surgical procedures for each implant involves removal of the damaged joint and an artificial prosthesis replacement.
Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage. Few are cemented into place and others are pressed to fit so that your bone can grow into the implant for strength.
Why do need for Orthopedic Implants arise?
Osteoarthritis is the primary reason for orthopedic implants. Also called degenerative joint disease, Osteoarthritis causes cartilage to worn down resulting in painful bone to bone contact. Cartilage break down occurs as a result of excess body weight and/or the lack of joint movement. Your doctor will suggest implants as an option only when all non-surgical treatments have failed, including weight loss.
Advantages & Disadvantages of Orthopedic Implants
The major point to remember is that orthopedic implants are designed differently by different manufacturers. This means manufacturers use different theories to develop implants for each specific application. Orthopedic implants not only gives back quality of life but also helps in increasing mobility and reducing pain. Strict post-surgery recovery plan, infection, and possible malfunction are some of the disadvantages of Orthopedic Implants.
COST ESTIMATION
Plant Capacity
18000 Nos. Plates (SS)/Year
18000 Nos. Plates (Titanium)/Year
Screws (SS) 201000 Nos./Year
Screws (Titanium) 201000 Nos./Year
Land & Building (1000 sq.mt.) Rs. 3.25 Cr
Plant & Machinery Rs. 7.82 Cr
Working Capital for 3 Months Rs. 1.23 Cr
Total Capital Investment Rs. 13.07 Cr
Rate of Return 26%
Break Even Point 56%
CONTENTS
INTRODUCTION
TODAY’S IMPLANTS
MATERIALS FOR ORTHOPAEDIC IMPLANT
IMPLANT PROPERTIES AND TISSUE RESPONSE
USES & APPLICATIONS
MARKET SURVEY
MANUFACTURERS/SUPPLIERS
SPECIFICATION FOR QUALITY STANDARD
TESTING METHOD OF ORTHOPAEDIC IMPLANT & INSTRUMENTS
MANUFACTURING PROCESS OF ORTHOPAEDIC INSTRUMENTS (PLATING & NAILING)
DETAILS OF ORTHOPAEDIC IMPLANTS MACHINING
METHOD TO ENHANCED FATIGUE PROPERTIES OF ORTHOPAEDIC IMPLANT
DESIGN AND PROTOTYPING
LIST OF ORTHOPAEDIC IMPLANTS (MADE AS PER ORDER)
ADVANCES IN TECHNOLOGY AND MATERIALS FOR ORTHOPAEDIC IMPLEANTS AND INSTRUMENTS
DESIGN PROCESS FOR IMPLANTABLE ORTHOPAEDIC MEDICAL DEVICES
DESIGN REVIEWS
DESIGN
DESIGN VERIFICATION
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIAL
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
