ORTHOPAEDIC IMPLANTS AND INSTRUMENTS PLATES, SCREWS & NAILS (STAINLESS STEEL, TITANIUM & CARBON FIBER)
[CODE NO.3454]
Orthopedic implants can be defined as medical devices used to replace or provide fixation of bone, or to replace articulating surfaces of a joint. In simpler words, orthopedic implants are used to either assist or replace damaged or troubled bones and joints. Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage in order to reduce the stress at the articulating surfaces. Some implants are cemented into place and others are pressed to fit, so that your bone can grow into the implant for strength. Some examples of orthopaedic implants are: orthopaedic plates, orthopaedic nails, and orthopaedic screws. The key factor that guides bone healing is the interfragmentary movement, which determines the tissue strain and consequently the cellular reaction in the fracture healing zone. Thus, the methods of fracture fixation will be evaluated by considering their ability to reduce the interfragmentary movement. To achieve good and acceptable healing results, biomechanical principles should be understood and carefully taken into consideration.
Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage. Few are cemented into place and others are pressed to fit so that your bone can grow into the implant for strength.
COST ESTIMATION
Plant Capacity : ORTHOPAEDIC IMPLANT AND INSTRUMENTS
land & Building (5 Acres) : Rs. 5.38 Cr
Plant & Machinery : Rs. 12.41 Cr
Working Capital for 2 Month : Rs. 4.3 Cr
Total Capital Investment : Rs. 23.00 Cr
Rate of Return : 41%
Break Even Point : 44%
INTRODUCTION
WHY DO NEED FOR ORTHOPEDIC IMPLANTS ARISE?
ADVANTAGES & DISADVANTAGES OF ORTHOPEDIC IMPLANTS
TYPES OF ORTHOPEDIC IMPLANTS
TODAY’S IMPLANTS
ANOTOMY OF BONE
MATERIALS FOR ORTHOPAEDIC IMPLANT
METALS
POLYMERS
CERAMICS
IMPLANT PROPERTIES AND TISSUE RESPONSE
USES & APPLICATIONS
CARBON FIBER IMPLANTS
CARBON FIBER REINFORCED PEEK BONE PLATE WITH TITANIUM
FIXATION SCREWS
A BONE PLATE (100; 200) AND A SCREW (600), COMPRISING:
CARBON FIBER REINFORCED COMPOSITE IMPLANT IN ORTHOPEDIC SURGERY
MEDICAL APPLICATION OF CARBON FIBER IMPLANTS
WOUND HEALING PRODUCTS
BIOCOMPATIBILITY
OVERVIEW OF ORTHOPAEDIC INDUSTRY
DRIVERS, RESTRAINTS, AND OPPORTUNITIES
GLOBAL ORTHOPEDIC IMPLANTS MARKET KEY PRODUCT SEGMENT
LAMEA INCLUDES MOROCCO ORTHOPEDIC IMPLANTS MARKET
GLOBAL ORTHOPEDICS MARKET
OVERVIEW OF INDIAN ORTHOPEDIC MARKET
INDIAN ORTHOPEDICS MARKET – MARKET SIZE AND COMPETITIVE LANDSCAPE
MARKET COMPOSITION, STRUCTURE AND SIZING
GROWTH IN THE JOINTS SEGMENT
GROWTH IN THE TRAUMA-SPINE SEGMENT TRAUMA:
INCREASING LOCAL PRESENCE AND STRATEGIC FOCUS OF LEADING
MNCS IN INDIA
GROWTH DRIVERS
INCREASING INCIDENCE OF OSTEOPOROSIS, OSTEOARTHRITIS, OBESITY
INCREASE IN AGING POPULATION
UNTAPPED POTENTIAL AND EXPANDING HEALTHCARE ACCESS
IMPROVEMENT IN QUALITY OF HEALTHCARE DELIVERY
PROMOTION OF MEDICAL TOURISM
INCREASED AVAILABILITY OF MINIMALLY INVASIVE PROCEDURES
MARKET RESTRAINTS
OVERALL PROCEDURE COSTS ARE OFTEN UNAFFORDABLE
LACK OF INFRASTRUCTURE CAPACITY TO PERFORM SURGERY LIMITS
ITS PENETRATION AND ADOPTION
INTENSE COMPETITION IN THE ORTHOPEDICS MARKET
PUBLIC HEALTHCARE SPENDING IS LOW
MARKET SURVEY (GLOBAL)
GLOBAL MEDICAL IMPLANTS MARKET, BY TYPE, 2016 (%)
1) ZIMMER
2) BIOMET
3) DEPUY
4) EXACTECH
5) WALDERMAR LINK
6) MAXX
7) SMITH& NEPHEW
FIGURE: DEPUY HIP
FIGURE: STRYKER KNEE JOINT
FIGURE: PICTURE OF X- RAY SHOWING COMPRESSED KNEE DUE
TO OSTEOARTHRITIS
FIGURE: SCOLIOSIS: SPINE CONDITION
FIGURE: MAJOR FACTORS AFFECTING THE INDIAN MEDICAL
DEVICES MARKET.
GLOBAL ORTHOPEDIC PRODUCTS MARKET
GROWTH IN ORTHOPEDIC IMPLANTS
OUTSOURCED ORTHOPEDIC PRECISION MANUFACTURING
MARKET OVERVIEW
INCREASED OEM OUTSOURCING
LIST OF THE TOP 10 ORTHOPEDIC IMPLANT MANUFACTUTERS/
SUPPIERS IN THE WORLD
DEPUY SYNTHES COMPANIES OF JOHNSON & JOHNSON
ZIMMER BIOMET
STRYKER
MEDTRONIC
ARTHREX
SMITH & NEPHEW
NUVASIVE
GLOBUS MEDICAL
WRIGHT MEDICAL GROUP
CORIN GROUP
PRESENT MANUFACTURES/SUPPLIERS OF ORTHOPEDIC IMPLANTS
DETAILS OF ORTHOPAEDIC SCREW, PLATES & NAILS
ORTHOPEDIC SCREWS:
ORTHOPEDIC PLATES:
INTERLOCKING NAILS (RODS):
TECHNIQUES TO MANUFACTURE ORTHOPEDIC IMPLANT
RAPID PROTOTYPING
COMPUTER NUMERICAL CONTROL (CNC)
MANUFACTURING PROCESS OF CARBON FIBER IMPLANT
PEEK MACHINING GUIDE
DETAILS OF ORTHOPAEDICS MACHINING
MACHINING ISSUES
WORK HOLDING
TOOLING
MATERIALS AND MACHINING
TRACEABILITY
FINE SELECTION
PRODUCTS
SPECIFICATION FOR QUALITY STANDARD
PROCESS CAPABILITIES IN ORTHOPEDIC IMPLANTS
7-AXIS HIGH CONTOUR MILLING:
SWISS MICROMACHINING
AUTOMATED DEBURRING & POLISHING
CLEAN ROOM PACKAGING
TESTING METHOD OF ORTHOPAEDIC
IMPLANT & INSTRUMENTS
METALLURGICAL ANALYSIS OF THE MATERIALS
MICROSTRUCTURE OF THE MODIFIED SURFACE
PHYSICAL PROPERTIES OF THE UNTREATED SUBSTRATE SURFACE
MECHANICAL PROPERTIES - MODIFIED SURFACE
MECHANICAL PROPERTIES - SUBSTRATE
BIOCOMPATABILITY
CLINICAL DATA
MANUFACTURING
REPORTING
(A). MANUFACTURING PROCESS OF ORTHOPAEDIC IMPLANTS
& INSTRUMENTS
(B). MANUFACTURING OF IMPLANT VIZ DHS/DCS PLATE 109
(C) MANUFACATURE OF IMPLANT VIZ SCREW
MANUFACTURING PROCESS OF ORTHOPAEDIC INSTRUMENTS
(PLATING & NAILING)
THE FOLLOWING OPERATIONS ARE CONDUCTED:-
DETAILS OF ORTHOPAEDIC IMPLANTS MACHINING
MACHINING ISSUES
WORK HOLDING
TOOLING 115
MATERIALS AND MACHINING
TRACEABILITY
METHOD TO ENHANCED FATIGUE PROPERTIES
OF ORTHOPAEDIC IMPLANT
DESIGN AND PROTOTYPING
THE DESIGN PROCESS USUALLY INVOLVES A 3D CAD MOCKUP
MILLING 121
A QUALITY TECHNICIAN ALSO GIVES THE PARTS A LOOK OVER
PACKING AND STERILIZATION
LIST OF ORTHOPAEDIC IMPLANTS
(MADE AS PER ORDER)
(A) NAILS:-
(B) PLATES:-
(C) SCREWS:-
B. ORTHOPAEDIC INSTRUMENTS
ADVANCES IN TECHNOLOGY AND MATERIALS FOR ORTHOPAEDIC
IMPLANTS AND INSTRUMENTS
ADVANCES IN TECHNOLOGY AND MATERIALS
RISING PRODUCTION COSTS
STRATEGIES FOR KEEPING COSTS DOWN
DESIGN PROCESS FOR IMPLANTABLE
ORTHOPAEDIC MEDICAL DEVICES
DESIGN INPUTS
COMMERCIAL ASPECTS
PLANNING
REGULATORY REQUIREMENTS
DESIGN REQUIREMENTS
DESIGN REVIEWS
DESIGN
CONCEPT DESIGN
CONCEPT DESIGN MAY INVOLVE
DETAIL DESIGN
DESIGN VERIFICATION
INTRODUCTION
FINITE ELEMENT ANALYSIS
RISK ANALYSIS
RAPID PROTOTYPING
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF CFR PEEK
SUPPLIERS OF PLANT AND MACHINERY
ELECTROPLATING PLANT
BUFFING MACHINE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
