ORTHOPAEDIC IMPLANTS AND INSTRUMENTS
(PLATES & SCREWS)
[CODE NO.3380]
What are Orthopedic Implants?
Orthopedic implants can be defined as medical devices used to replace or provide fixation of bone or to replace articulating surfaces of a joint. In simpler words, orthopedic implants are used to replace damaged or troubled joints. The implant surgeries are performed only by highly specialized and trained surgeons. The surgical procedures for each implant involves removal of the damaged joint and an artificial prosthesis replacement.
Orthopedic implants are mainly made from stainless steel and titanium alloys for strength and lined with plastic to act as artificial cartilage. Few are cemented into place and others are pressed to fit so that your bone can grow into the implant for strength.
Why do need for Orthopedic Implants arise?
Osteoarthritis is the primary reason for orthopedic implants. Also called degenerative joint disease, Osteoarthritis causes cartilage to worn down resulting in painful bone to bone contact. Cartilage break down occurs as a result of excess body weight and/or the lack of joint movement. Your doctor will suggest implants as an option only when all non-surgical treatments have failed, including weight loss.
COST ESTIMATION
Plant Capacity : ORTHOPAEDIC IMPLANTS & INSTRUMENTS
land & Building (1500 Sq.Mtr) : Rs. 2.25 Cr
Plant & Machinery : Rs. 11.10 Cr
Working Capital for 2 Months : Rs. 1.71 Cr
Total Capital Investment : Rs. 16.07 Cr
Rate of Return : 36%
Break Even Point : 50%
INTRODUCTION
WHAT ARE ORTHOPEDIC IMPLANTS?
WHY DO NEED FOR ORTHOPEDIC IMPLANTS ARISE?
ADVANTAGES & DISADVANTAGES OF ORTHOPEDIC IMPLANTS
TYPES OF ORTHOPEDIC IMPLANTS
TODAY’S IMPLANTS
MATERIALS FOR ORTHOPAEDIC IMPLANT
METALS
POLYMERS
CERAMICS
IMPLANT PROPERTIES AND TISSUE RESPONSE
USES & APPLICATIONS
OVERVIEW OF ORTHOPAEDIC INDUSTRY
GLOBAL ORTHOPEDICS MARKET
INDIAN ORTHOPEDICS MARKET–MARKET SIZE & COMPETITIVE LANDSCAPE
MARKET COMPOSITION, STRUCTURE AND SIZING
GROWTH IN THE JOINTS SEGMENT
GROWTH IN THE TRAUMA-SPINE SEGMENT TRAUMA
INCREASING LOCAL PRESENCE & STRATEGIC FOCUS OF LEADING MNCS IN INDIA
GROWTH DRIVERS
INCREASE IN AGING POPULATION
UNTAPPED POTENTIAL AND EXPANDING HEALTHCARE ACCESS
IMPROVEMENT IN QUALITY OF HEALTHCARE DELIVERY
PROMOTION OF MEDICAL TOURISM
INCREASED AVAILABILITY OF MINIMALLY INVASIVE PROCEDURES
MARKET RESTRAINTS
OVERALL PROCEDURE COSTS ARE OFTEN UNAFFORDABLE
LACK OF INFRASTRUCTURE CAPACITY TO PERFORM SURGERY LIMITS ITS PENETRATION AND ADOPTION
INTENSE COMPETITION IN THE ORTHOPEDICS MARKET
PUBLIC HEALTHCARE SPENDING IS LOW
MARKET SURVEY (GLOBAL)
1) ZIMMER
2) BIOMET
3) DEPUY
4) EXACTECH
5) WALDERMAR LINK
6) MAXX
7) SMITH& NEPHEW
DETAILS OF ORTHOPAEDICS MACHINING
MACHINING ISSUES
WORK HOLDING
TOOLING
MATERIALS AND MACHINING
TRACEABILITY
FINE SELECTION
PRODUCTS
MANUFACTURERS/SUPPLIERS
SPECIFICATION FOR QUALITY STANDARD
PROCESS CAPABILITIES IN ORTHOPEDIC IMPLANTS
7-AXIS HIGH CONTOUR MILLING:
SWISS MICROMACHINING
AUTOMATED DEBURRING & POLISHING
CLEAN ROOM PACKAGING
TESTING METHOD OF ORTHOPAEDIC IMPLANT & INSTRUMENTS
METALLURGICAL ANALYSIS OF THE MATERIALS
MICROSTRUCTURE OF THE MODIFIED SURFACE
PHYSICAL PROPERTIES OF THE UNTREATED SUBSTRATE SURFACE
MECHANICAL PROPERTIES - MODIFIED SURFACE
MECHANICAL PROPERTIES - SUBSTRATE
BIOCOMPATABILITY
CLINICAL DATA
MANUFACTURING
REPORTING
(A). MANUFACTURING PROCESS OF ORTHOPAEDIC IMPLANTS & NSTRUMENTS
(B). MANUFACTURING OF IMPLANT VIZ DHS/DCS PLATE
THE FOLLOWING OPERATIONS ARE CONNECTED:-
(C) MANUFACATURE OF IMPLANT VIZ SCREW
THE FOLLOWING OPERATIONS ARE CARRIED ON:-
MANUFACTURING PROCESS OF ORTHOPAEDIC INSTRUMENTS (PLATING & NAILING)
THE FOLLOWING OPERATIONS ARE CONDUCTED:-
DETAILS OF ORTHOPAEDIC IMPLANTS MACHINING
MACHINING ISSUES
WORK HOLDING
TOOLING
MATERIALS AND MACHINING
TRACEABILITY
METHOD TO ENHANCED FATIGUE PROPERTIES OF ORTHOPAEDIC IMPLAN
DESIGN AND PROTOTYPING
THE DESIGN PROCESS USUALLY INVOLVES A 3D CAD MOCKUP
MILLING
FINISHING, INSPECTION, AND PASSIVATION
A QUALITY TECHNICIAN ALSO GIVES THE PARTS A LOOK OVER
PACKING AND STERILIZATION
LIST OF ORTHOPAEDIC IMPLANTS (MADE AS PER ORDER)
(A) NAILS:-
(B) PLATES:-
(C) SCREWS:-
B. ORTHOPAEDIC INSTRUMENTS
ADVANCES IN TECHNOLOGY AND MATERIALS FOR ORTHOPAEDIC IMPLEANTS AND INSTRUMENTS
ADVANCES IN TECHNOLOGY AND MATERIALS
RISING PRODUCTION COSTS
STRATEGIES FOR KEEPING COSTS DOWN
DESIGN PROCESS FOR IMPLANTABLE ORTHOPAEDIC MEDICAL DEVICES
DESIGN INPUTS
COMMERCIAL ASPECTS
PLANNING
REGULATORY REQUIREMENTS
DESIGN REQUIREMENTS
DESIGN REVIEWS
DESIGN
CONCEPT DESIGN
CONCEPT DESIGN MAY INVOLVE
DETAIL DESIGN
DESIGN VERIFICATION
INTRODUCTION
FINITE ELEMENT ANALYSIS
RISK ANALYSIS
RAPID PROTOTYPING
SUPPLIERS OF RAW MATERIAL
SUPPLIERS OF PLANT AND MACHINERY
ELECTROPLATING PLANT
BUFFING MACHINE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
