N.C. PUTTY FOR AUTOMOBILE
[CODE NO 3384]
Automobile finishes
The manufacture of automobile finishes is a highly specialized and versatile field. Automobile finished should have good durability, high gloss and attractive colours at lowest possible cost. The excellence in appearance of coating is an important criteria. For a paint formulator good appearance means smoothness, uniform and high gloss and brilliant colour and pattern of the finish. For having maximum smoothness in appearance the top coat which is responsible for this characteristic should be based on a resin which atomizes very easily on spraying and the atomized droplets coalesce into uniform continuous and levelled films. The films should have no haziness due flocculation of pigments, the solvents should be compatable and rate of evaporation of solvents should be such that no blushing occurs. The paint film should have good strength, adhesion and durability. The film should not loose gloss, and no peeling , chalking, cracking or blistering of film should take place. There should be no fading of colour. The film should have desired level of adhesive, flexibility, elasticity and impact resistance.
Pretreatment Substrate
The surface of metals is pretreated with a substrate to deposit a layer of a compound which is adherent, uniform and has finely grained crystal type surface. A coating of this compound inhibits diffusion of moisture to the metallic surface and also serves as adhering media for subsequent coats of the painting system. The coating is produced by chemical reaction of the pretreatment substrate with the metallic surface.
COST ESTIMATION
Plant Capacity : 1000.00 KGS/day
land & Building (600 Sq.Mtr) : Rs. 74.00 Lacs
Plant & Machinery : Rs. 15.00 Lacs
Working Capital for 2 Months : Rs. 57.49 Lacs
Total Capital Investment : Rs. 1.51 Cr
Rate of Return : 21%
Break Even Point : 63%
INTRODUCTION
AUTOMOBILE FINISHES
PRETREATMENT SUBSTRATE
PRIMERS
UNDERCOATS, FILLERS
B.I.S. SPECIFICATION
MARKET SURVEY
TABLE 1: TOTAL PRODUCTION OF AUTOMOBILES IN INDIA
PERFORMANCE OF AUTO INDUSTRY DURING 2015-16
MAJOR DEVELOPMENTS OF THE INDIAN AUTOMOBILE INDUSTRY
IN INDIA ARE AS FOLLOWS:
GOVERNMENT INITIATIVES
FUTURE TRENDS IN THE AUTOMOBILE INDUSTRY
DEMONETISATION EFFECT ON AUTO INDUSTRY
FACTORS DETERMINING THE GROWTH OF THE INDUSTRY
INDIAN AUTOMOBILE INDUSTRY – CHALLENGES AHEAD
SOME OF THE RECENT/PLANNED INVESTMENTS AND DEVELOPMENTS
IN THE AUTOMOBILE SECTOR IN INDIA ARE AS FOLLOWS:
DETAILED EXPORT DATA OF NC PUTTY
PRESENT MANUFACTURERS OF NC PUTTY FOR AUTOMOBILES
FORMULATION OF BODY FILLER & PUTTY FOR AUTOMOBILE
FORMULATION OF N.C. PUTTY FOR AUTOMOBILE
FORMULATION OF CAR PUTTY
CAR PUTTY FORMULATIONS
OTHER’S FORMULATION ON N.C. PUTTY
GREY SURFACER, BASED ON N.C. MEDIUM
FORMULATIONS ON UNDERCOATS,
FILLERS, SURFACERS
FORMULATION ON KNIFING PASTE STOVING FILLER
KNIFING PASTE STOVING FILLER
SPRAYING FILLER BAKING TYPE
AUTOMOTIVE PRIMER SURFACE
FORMULATIONS ON PRIMERS
UNIVERSAL RED OXIDE PRIMER
RED OXIDE ZINC CHROMATE PRIMER (BAKING)
RED OXIDE PRIMER BASED ON N.C. MEDIUM
MANUFACTURING DIAGRAM
MANUFACTURING PROCESS
DETAILS OF CAR PUTTY RESIN
CAR PUTTY RESIN
PERFORMANCE:
SUGGESTED USES:
APPLICATION AND SAFETY OF NC PUTTY
APPLICATION AND SAFETY OF POLYESTER RESIN BASED PUTTY
HEALTH AND SAFETY
HAND SANDABLE FAST REPAIR BODY FILLER/PUTTY
A TYPICAL FORMULATION IS SHOWN IN TABLE 1.
EXAMPLE 1. MANUAL SANDING TEST
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED
IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
SUPPLIERS OF RAW MATERIALS
CARBON BLACK
BUTYL ACETATE
TITANIUM DIOXIDE
TIN CONTAINERS
CHINA CLAY
SUPPLIERS OF PLANT AND MACHINERY
MIXER
STORAGE VESSEL (STORAGE TANKS)
BLENDER
LABORATORY EQUIPMENTS
PACKAGING MACHINE
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET