NATURAL CAFFEINE [CODE NO3786]
Caffeine is a psychoactive CNS stimulant drug discovered by German chemist Friedrich Ferdinand Runge in 1819. He coined the term ‘Kaffein’ which became Caffeine.Caffeine is a methyl xanthine along with theophylline and theobromine.It is a natural pesticide.Caffeine does not counteract the effects of alcohol. Caffeine is a xanthine alkaloid compound that acts as a stimulant in humans. It is a central nervous stimulant, having the effect of temporarily warding off drowsiness and restoring alertness. Every time we drink tea, coffee, cocoa, chocolate or cola we are giving our body a “hit” of caffeine. Along with nicotine and alcohol, caffeine is one of the three most widely used mood – affecting drugs in the world.
Caffeine is a central nervous system (CNS) stimulant of the methylxanthine class. It is the world's most widely consumed psychoactive drug. Unlike many other psychoactive substances, it is legal and unregulated in nearly all parts of the world. There are several known mechanisms of action to explain the effects of caffeine. The most prominent is that it reversibly blocks the action of adenosine on its receptor and consequently prevents the onset of drowsiness induced by adenosine. Caffeine also stimulates certain portions of the autonomic nervous system.
COST ESTIMATION
Plant Capacity 100 Kgs/Day
Land & Building (1500 Sq.Mtr) Rs. 85.00 Lacs.
Plant & Machinery Rs. 99.00 Lacs
Working Capital for 2 Months Rs. 87.55 Lacs
Total Capital Investment Rs. 2.86 Cr.
Rate of Return 23%
Break Even Point 66%
INTRODUCTION
SOURCE OF CAFFEINE
NATURAL OCCURRENCE OF CAFFEINE
USES AND APPLICATIONS
INDUSTRIAL APPLICATIONS OF CAFFEINE
CAFFEINE IS USED IN:
ENHANCING PERFORMANCE
COGNITIVE
PHYSICAL
PROPERTIES OF CAFFEINE
PHYSICAL AND CHEMICAL PROPERTIES
ABSORPTION & DISTRIBUTION
METABOLISM AND ELIMINATION
CAFFEINE INTOXICATION
TABLE 1: CAFFEINE CONTENT OF SELECTED COMMON FOOD
AND DRUG PRODUCTS.
EXTRACTION OF CAFFEINE
MARKET OVERVIEW OF CAFFEINE
EXPORT DATA OF NATURAL CAFFEINE
IMPORT DATA OF NATURAL CAFFEINE
BUYER’S LIST OF NATURAL CAFFEINE
BIS SPECIFICATION
INDIAN STANDARD SPECIFICATION FOR CAFFEINE, FOOD GRADE
BIS REQUIREMENTS
FOREWORD
CHEMICAL CHARACTERISTICS
STRUCTURAL FORMULA:-
SCOPE
TYPES
REQUIREMENTS
IDENTIFICATION
TABLE: REQUIREMENTS FOR CAFFEINE, FOOD GRADE
PACKING, STORAGE AND MARKING
PACKING, STORAGE AND MARKING
SAMPLING
TESTS
DETERMINATION OF PURITY
REAGENTS
PROCEDURE
DETERMINATION OF MOISTURE
PROCEDURE
DETERMINATION OF HEAVY METALS
REAGENTS
PROCEDURE
TEST FOR READILY CARBONIZABLE SUBSTANCES
REAGENTS
PROCEDURE
DETERMINATION OF RESIDUE ON IGNITION
REAGENTS
PROCEDURE
CALCULATION
MANUFACTURING PROCESS OF NATURAL CAFFEINE
PRETREATMENT SECTION
EXTRACTION SECTION
POST TREATMENT
DETAILS FOR PREPARATION OF CAFFEINE EXTRACT FROM COFFEE BEANS
EXAMPLES
EXAMPLE 1
DETAILS OF SOLVENT EXTRACTION METHOD
SOLVENT SELECTION:
VARIOUS METHODS OF CAFFEINE EXTRACTION
PURE CAFFEINE FROM COFFEE
DIRECT ORGANIC SOLVENT EXTRACTION
SUPERCRITICAL CARBON DIOXIDE EXTRACTION
DECAFFEINATION
DETAILED MANUFACTURING PROCESS
EXTRACTION FROM TEA
STRUCTURAL FORMULA:-
DESCRIPTION:-
SOLUBILITY:
IDENTIFICATION:-
MELTING RANGE:-
REACTION:-
OTHER ALKALOIDS:-
LOSS ON DRYING:-
SULPHATE ALSO:-
STORAGE:-
LABELLING:-
CATEGORY:-
PURITY
REAGENTS AND APPARATUS:-
STANDARDIZATION
PROCEDURE A: POTENTIOMETRIC
PROCEDURE B: (INDICATOR)
PROCEDURE C:-
CALCULATIONS:-
PROCESS FLOW DIAGRAM
MANUFACTURE OF CAFFEINE FROM COFFEE
CONCLUSION
PLANT LAYOUT
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF LIME STORAGE VESSEL
SUPPLIERS OF TREATMENT TANK
SUPPLIERS OF EVAPORATOR
SUPPLIERS OF SEPARATOR
SUPPLIERS OF FILTER PRESS
SUPPLIERS OF CRYSTALLIZER
SUPPLIERS OF CENTRIFUGE
SUPPLIERS OF D.G. SETS
SUPPLIERS OF VACUUM DRYER
SUPPLIERS OF BOILERS
SUPPLIERS OF PACKAGING MACHINE
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF LIME
SUPPLIERS OF ETHYL ACETATE
SUPPLIERS OF LABORATORY CHEMICALS
SUPPLIERS OF PACKAGING MATERIALS (HDPE DRUMS)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
