Detailed Project Report on mini cement plant Cap: 400 tpd rotary kiln process

MINI CEMENT PLANT
(CAP: 400 TPD ROTARY KILN PROCESS)
[CODE NO. 1797)

     Cement   industry is one of the  most  important   basic industries  on which depends the economic health of a  developing country. In fact are of the  important  indicators  of  the industrial vitality of a country is its per capita consumption of cement.  For Japan it is 670 Kgs. for Germany 544 Kgs, for the US 341 Kgs. and for singapore 540 kgs. unfortunately for India it is low at 32 kgs.  India is the eleventh largest producer of  cement in  the world, with an installed capacity of 26.5 million  tonnes and  an investment of Rs. 280 crores in 55 units spread all  over the country providing employment to over 80,000 persons.


COST ESTIMATION

Plant Capacity                                    400.00 TPD/day
Land & Building (10 Acres)                      Rs.17.74 Cr  
Plant & Machinery                                  Rs 35.00 Cr      
W.C. for 1 Month                                   Rs. 4.73 Cr
Total Capital Investment                          Rs.60.79Cr          
Rate of Return                                        21%  
Break Even Point                                    61%

INTRODUCTION                                            
PROPERTIES OF CEMENT                                        
TYPES OF CEMENT                                            
USES AND APPLICATION                                        
MARKET SURVEY                                            
PRESENT SCENARIO OF CEMENT INDUSTRY                            
MARKET SIZE AND INVESTMENT IN CEMENT INDUSTRY                    
PROCESS OUTLINE FOR CEMENT MANUFACTURING  USING DRY METHOD        
MANUFACTURE OF CEMENT                                    
RAW MATERIAL PREPARATION                                    
HORIZONTAL ROTARY KILN FIRING & HEATING PROCESS                
DRY-PROCESS KILNS, SUSPENSION PREHEATERS, AND PRECALCINERS        
PROCESS FLOW CHART HORIZONTAL ROTARY KILN                    
FLOW CHART                                            
PROCESS DESCRIPTION OF CEMENT MANUFACTURE                    
COMPUTER CONTROL                                        
QUALITY CONTROL                                        
STOCK LEVEL FOR STORES ITEMS                                
PRODUCTION ECONOMICS                                    
PLANT LOCATION                                            
PROVISIONS FOR FUTURE EXPANSION & DIVERSIFICATION                
STAFF & LABOUR REQUIREMENT                                
SWOT ANALYSIS OF CEMENT INDUSTRY                            
EMISSION AND ITS CONTROL FOR CEMENT INDUSTRIES                    
SUPPLIERS OF PLANT AND MACHINERIES                            
SUPPLIERS OF COMPLETE CEMENT PLANT
(SABOO ROTARY KILN CEMENT PLANTS)                            
TURNKEY PLANT SUPPLIERS FOR CEMENT PLANT                        
SUPPLIERS OF RAW MATERIALS                                
RAW MATERIAL CALCULATION FOR CEMENT PLANT                    
MINI CEMENT PLANT (ROTARY KILN PROCESS)                        

  APPENDIX – A :

 .      COST OF PLANT ECONOMICS      
 2.      LAND & BUILDING                                      
 3.      PLANT AND MACHINERY                                  
 4.      FIXED CAPITAL INVESTMENT                             
 5.      RAW MATERIAL                                         
 6.      SALARY AND WAGES                                     
 7.      UTILITIES AND OVERHEADS                              
 8.      TOTAL WORKING CAPITAL                                
 9.      COST OF PRODUCTION                                   
10.      PROFITABILITY ANALYSIS                               
11.      BREAK EVEN POINT                                     
12.      RESOURCES OF FINANCE                           
13.      INTEREST CHART                                       
14.      DEPRECIATION CHART                                   
15.      CASH FLOW STATEMENT