MINERAL WATER AND PET BOTTLING PLANT
[EIRI/EDPR/1363] J.C. 133
INTRODUCTION
Mineral Water originally meant water from various natural springs which are thought to be having medicinal and curative value. These spring waters, although contain dissolved chemicals of medicinal properties; also contain harmful micro-organisms. Besides this the underground and surface water is also not potable due to hardness as well as due to presence of toxic substances and Bacteria. This requires suitable treatment and purification to make it safe and potable drinking water with long shelf life. The water is packed in suitable food grade packing generally in PVC or PET Bottles of different capacities.
Product
Water in its pure from is oxide of hydrogen or hydride of Oxygen. It is transparent and colourless liquid with a melting point of 0°C and a boiling point of 100°C. Its refractive index is 1.00 and specific gravity 1.0. Pure water is tasteless, however the presence of minerals and dissolved salts and gases impart taste in the water. Depending upon the quality of Raw water, suitable treatment is given to the water to make it as per the standards and packed in food grade plastic Bottles with label Indicating details of composition, date of bottling, expiry date, quantity etc.
Potable spring waters containing, sulphur iron, magnesium and other mineral salts occuring in certain regions are claimed to be beneficial to human matabolism. They occur in specific and widely scattered locations best known of which are white sulphur springs (Virginia) Hot springs (Arkansas), saragoge springs (New York) Vichy (France Baden (Germany) and (U.S.S.R.) The therapitic value of such waters is questionable carbonate mineral waters also contain lithium salts.
COST ESTIMATION
Plant Capacity 16,000 Ltr/Day
Land & Building (800 sq.mt.) Owend
Plant & Machinery Rs. 32.35 Lac
Working Capital for 3 Months Rs. 63.24 Lac
Total Capital Investment Rs. 1.02 Cr
Rate of Return 69%
Break Even Point 49%
CONTENTS
INTRODUCTION
WATER SUPPLIES AND OTHER IMPURITIES
TOP MINERAL WATER BRANDS IN INDIA
B.I.S SPECIFICATIONS
FORMULATION OF MINERAL WATER
PROPERTIES OF WATER
PROPERTIES OF PET BOTTLES
USES & APPLICATIONS
PROPERTICS OF BOTTLE GRADE PET
MARKET SURVEY
WATER PURIFICATION PROCESS
PROPOSAL AND SCHEME OF TREATMENT
PRE-TREATMENT PROCESS
MANUFACTURING DIAGRAM
BOTTLE FILLING & SEALING UNIT
MANUFACTURING PROCESS OF PET BOTTLES
COMPARISON BETWEEN SINGLE STAGE AND TWO STAGE PROCESS
PROCESS FLOW DIAGRAM FOR MANUFACTURE OF PET BOTTLES
MINERAL WATER PROJECT FLOW DIAGRAM
PRINCIPLES OF PLANT LAYOUT
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
ADDRESSES OF PLANT AND MACHINERY SUPPLIERS
SUPPLIERS OF PET BOTTLES MAKING MACHINES
SUPPLIERS OF RAW MATERIALS FOR PET BOTTLE
PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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