Detailed Project Report on Mineral Water and Pet Bottling Plant

Detailed Project Report on Mineral Water and Pet Bottling Plant

MINERAL WATER AND PET BOTTLING PLANT

[EIRI/EDPR/1363] J.C. 133


INTRODUCTION

Mineral Water originally meant water from vari­ous natural springs which are thought to be having medicinal and curative value. These spring waters, although contain dissolved chemicals of medicinal properties; also contain harmful micro-organisms. Besides this the underground and surface water is also not potable due to hardness as well as due to presence of toxic substances and Bacteria. This re­quires suitable treatment and purification to make it safe and potable drinking water with long shelf life. The water is packed in suitable food grade packing generally in PVC or PET Bottles of differ­ent capacities.

Product

Water in its pure from is oxide of hydrogen or hydride of Oxygen. It is transparent and colourless liquid with a melting point of 0°C and a boiling point of 100°C. Its refractive index is 1.00 and specific gravity 1.0. Pure water is tasteless, however the pres­ence of minerals and dissolved salts and gases im­part taste in the water. Depending upon the quality of Raw water, suitable treatment is given to the water to make it as per the standards and packed in food grade plastic Bottles with label Indicating de­tails of composition, date of bottling, expiry date, quantity etc.

Potable spring waters containing, sulphur iron, magnesium and other mineral salts occuring in certain regions are claimed to be beneficial to human matabolism. They occur in specific and widely scattered locations best known of which are white sulphur springs (Virginia) Hot springs (Arkansas), saragoge springs (New York) Vichy (France Baden (Germany) and (U.S.S.R.) The therapitic value of such waters is questionable carbonate mineral waters also contain lithium salts.


COST ESTIMATION

Plant Capacity            16,000 Ltr/Day

Land & Building (800 sq.mt.)    Owend

Plant & Machinery                    Rs. 32.35 Lac

Working Capital for 3 Months    Rs. 63.24 Lac

Total Capital Investment          Rs. 1.02 Cr

Rate of Return                          69%

Break Even Point                      49%


CONTENTS

INTRODUCTION

WATER SUPPLIES AND OTHER IMPURITIES

TOP MINERAL WATER BRANDS IN INDIA

B.I.S SPECIFICATIONS

FORMULATION OF MINERAL WATER

PROPERTIES OF WATER

PROPERTIES OF PET BOTTLES

USES & APPLICATIONS

PROPERTICS OF BOTTLE GRADE PET

MARKET SURVEY

WATER PURIFICATION PROCESS

PROPOSAL AND SCHEME OF TREATMENT

PRE-TREATMENT PROCESS

MANUFACTURING DIAGRAM

BOTTLE FILLING & SEALING UNIT

MANUFACTURING PROCESS OF PET BOTTLES

COMPARISON BETWEEN SINGLE STAGE AND TWO STAGE PROCESS

PROCESS FLOW DIAGRAM FOR MANUFACTURE OF PET BOTTLES

MINERAL WATER PROJECT FLOW DIAGRAM

PRINCIPLES OF PLANT LAYOUT

EXPLANATION OF TERMS USED IN THE PROJECT REPORT

PROJECT IMPLEMENTATION SCHEDULES

ADDRESSES OF PLANT AND MACHINERY SUPPLIERS

SUPPLIERS OF PET BOTTLES MAKING MACHINES

SUPPLIERS OF RAW MATERIALS FOR PET BOTTLE

PLANT LAYOUT


APPENDIX – A:

01. PLANT ECONOMICS

02. LAND & BUILDING

03. PLANT AND MACHINERY

04. OTHER FIXED ASSESTS

05. FIXED CAPITAL

06. RAW MATERIAL

07. SALARY AND WAGES

08. UTILITIES AND OVERHEADS

09. TOTAL WORKING CAPITAL

10. TOTAL CAPITAL INVESTMENT

11. COST OF PRODUCTION

12. TURN OVER/ANNUM

13. BREAK EVEN POINT

14. RESOURCES FOR FINANCE

15. INSTALMENT PAYABLE IN 5 YEARS

16. DEPRECIATION CHART FOR 5 YEARS

17. PROFIT ANALYSIS FOR 5 YEARS

18. PROJECTED BALANCE SHEET FOR (5 YEARS)

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