MILK PROCESSING
[EIRI/EDPR/4377] J.C.: 2569XL
INTRODUCTION
Milk is essentially an emulsion of fat and protein in water, along with dissolved sugar (carbohydrate), minerals, and vitamins. These constituents are present in the milk of all mammals, though their proportions differ from one species to another and within species.
The milk of each species seems to be a complete food for its own young for a considerable time after birth. In the stomachs of the young, milk is converted to a soft curd that encloses globules of fat, enabling digestion to proceed smoothly without the disturbance often caused by fatty food. Lactose, or milk sugar, is broken down into simpler digestible sugars by the enzyme lactase, which is produced in the intestine of infants. Infants who do not produce lactase develop lactose intolerance, a condition in which a variety of gastrointestinal problems arise. Lactose intolerance also commonly develops after weaning or with advancing age, when many individuals cease producing lactase.
COST ESTIMATION
Plant Capacity 2,00,000 Ltr./Day
Land & Building (4420 sq.mt.) Rs. 4.64 Cr
Plant & Machinery Rs. 9.86 Cr
Working Capital for 0.033 Months Rs. 90.71 Lac
Total Capital Investment Rs. 15.99 Cr
Rate of Return 76%
Break Even Point 48%
CONTENTS
INTRODUCTION
PROPERTIES
BENEFITS
TYPES OF MILK
TONED MILK
DOUBLE TONED MILK
STANDARDISED MILK
FLAVOURED MILK
FULL CREAM MILK
BOILED MILK
MIXED MILK
RECOMBINED MILK
SKIMMED MILK
FACTORS AFFECTING COMPOSITION OF MILK
MARKET OVERVIEW
INDIAN MARKET
STATE-WISE SEGMENT INSIGHTS
VALUE-ADDED PRODUCT WISE SEGMENT INSIGHTS
EXPORT-IMPORT
KEY GROWTH DRIVERS OF THE MARKET:
KEY DETERRENTS TO THE GROWTH OF THE MARKET:
GLOBAL MARKET
RAW MATERIALS
BIS STANDARDS
MILK AND MILK PRODUCTS
MANUFACTURING PROCESS STEPS
COOLING AND STORING MILK
FILTERATION
STANDARDISATION
HOMOGENISATION
CLARIFICATION
PASTEURIZATION
PASTEURIZATION REQUIREMENTS:-
THE FOLLOWING ARE THE MAIN SYSTEM OF PASTEURIZATION
STING
PACKING
PROCESS FLOW
DETAILS OF MILK PROCESSING
COLLECTING
SEPARATING
FORTIFYING
PASTEURIZING
HOMOGENIZING
PACKAGING
METHODS OF PASTEURIZATION & ITS BENEFITS
VAT PASTEURIZATION
HTST PASTEURIZATION
BENEFITS OF HTST PASTEURIZATION
PASTEURIZATION TEMPERATURE & TIME CHART
PASTEURIZATION CONDITION USED FOR MILK PRODUCTS
TECHNICALITIES - MILK PROCESSING UNIT
SOME SIGNIFICANT BENEFITS OF MILK PROCESSING PLANTS:
STEPS TO SET UP MILK PROCESSING
IF YOU ARE RUNNING MILK PROCESSING PLANTS THEN YOU SHOULD REMEMBER THE FOLLOWING POINTS.
GUIDE TO START & RUN MILK PROCESSING PLANT
IN ADDITION, THERE ARE MANY TECHNIQUES OF MILK PROCESSING THAT DONE BY DAIRY FARMERS. THESE PROCEDURES ARE GIVEN BELOW:
MILK QUALITY AND TESTING
PASTEURIZATION
COOLING
PACKAGING AND CAPPING
QUALITY ASSURANCE
SUPPLIERS OF PLANT & MACHINERY
ENGINEERING DESIGN CONSIDERATIONS
SEWAGE AND WASTE WATER EFFLUENT
STP FLOW DIAGRAM (TYPICAL)
UTILITIES REQUIREMENT (ESTIMATED-MONTH)
PRELIMINARY LAYOUT
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
ANTICIPATED ENVIRONMENTAL IMPACTS
CONSTRUCTION PHASE
OPERATION PHASE
MITIGATION MEASURES (PROPOSED)
PROPOSED IMPLEMENTATION SCHEDULE
PROJECT FINANCIALS
BASIS & PRESUMPTIONS (FOR PROFITABILITY WORKINGS)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)