MICA PEARL PIGMENT
[CODE NO.3452]
Pearl pigments are special kind of pigments belonging to the group of phosphorescent and fluorescent pigments. Pearl pigments are also known as pearlescent pigments. Pearl pigments have a transparent appearance because of smooth and highly reflective planes. These pigments have a pearly shine when coated with a layer of metallic oxide, in presence of mica. Hence the name ‘pearl’ pigments. Pearl pigments coating provide a vibrant visual impact and enhances special effects. Generally titanium dioxide coating is used in present of fine mica flake for the manufacturing of pearl pigment coatings. Carbon black powder is added to enhance the shinning effect of pearl pigments.
Pearl pigments are bad conductor of heat and electricity; can withstand temperature as high as 800 degree C. Pearlescent pigments has high acid and alkali resistance capacity. These properties make them a preferable choice for coating pigments; they are widely used for automobile coating. The pearly gloss of the pearl pigments provides a new color quality to the automobiles. They are extensively used in the manufacture of luxurious cars and other sport vehicles. The artificial luster of the pearl pigments also finds application in the toy making industry. Pearl pigments are mixed with other monochromatic coating mixtures to prepare pearl light coating. Pearl light coating is used in the building and construction industry. Pearl light coatings are also being used to manufacture semi-transparent and transparent plastic materials. Printing industry is also a key end user industry of pearlescent pigments. The different colored and lustrous inks used for printing purposes use pearl pigments. Pearl pigments are safe and non toxic for edible purposes so they are widely used for food packaging.
COST ESTIMATION
Plant Capacity : 3.00 Ton./day
land & Building (2000 Sq.Mtr) : Rs. 2.80 Cr
Plant & Machinery : Rs. 1.00 Cr
Working Capital for 1 Month : Rs. 1.86 Cr
Total Capital Investment : Rs. 5.80 Cr
Rate of Return : 44%
Break Even Point : 43%
INTRODUCTION
TITANIUM DIOXIDE PEARLS
B.I.S. SPECIFICATION
SCOPE
TERMINOLOGY
TYPES
REQUIREMENT
PACKING AND MARKING
SAMPLING
TEST METHODS
CRITERIA FOR CONFORMITY
DETERMINATION OF PARTICLE SHAPE
GENERAL
APPARATUS
PROCEDURE
PROPERTIES AND CHARACTERISTICS
THE MOST IMPORTANT CHARACTERISTICS OF EFFECT PIGMENTS
MARKET SURVEY
GLOBAL MARKET OF PEARLESCENT PIGMENT
U.S. PEARLESCENT PIGMENT MARKET REVENUE BY PRODUCT
2012 - 2022 (USD MILLION)
USES & APPLICATION
APPLICATION IN PAINTS
APPLICATION IN PRINTING INKS
CONCENTRATION
APPLICATION IN PAPER
APPLICATION IN LEATHER
SOME SYNTHETIC NACREOUS PIGMENTS
GUIDELINES FOR USING PEARL PIGMENTS
RAW MATERIALS
MANUFACTURING PROCESS
COMPOSITION OF MICA BASED PIGMENTS
GRADES OF MICA BASED PIGMENTS
INDUSTRIAL GRADES
COSMETIC GRADES
EXTERIOR GRADES
FORMULATION OF MICA PEARL PIGMENT
FORMULATION
PROCESS FLOW DIAGRAM
MANUFACTURE OF NATURAL MICA BASED ORANGE PEARLESCENT
PIGMENT
MANUFACTURING PROCESS OF PEARLSCENT PIGMENT
EXAMPLE 1
EXAMPLE 2
EXAMPLE 3
PREPARATION OF PEARL PIGMENTS BY PRECIPITATION MATHOD
A PROCESS FOR PREPARING A PEARL PIGMENT, THE PROCESS
COMPRISING THE STEPS OF:
PEARLESCENT PIGMENT BASED ON ALUMINA
PEARLESCENT PIGMENT BASED ON POTASSIUM ALUMINIUM SILICATE
TABLE RANGE OF PARTICLE SIZES FOR PAS-BPP
COMPOSITION OF MICA PEARL PIGMENT
INTERFERENE PIGMENT (BRIGHT GOLD)
GOLD PIGMENTS (MYSTIC GREEN GOLD)
METALLIC PIGMENT,(MARVEL ORANGE)
PIGMENT (MARVEL MAROON)
PIGMENT (CARMINE PINK)
PIGMENT (MIDNIGHT RED)
PIGMENT (MARVEL SILVER BLUE)
TECHNICAL OVERVIEW OF PEARLESCENT PIGMENTS
PARTICLE SIZE EFFECT
DETAILED PROCESS OF MICA BASED PEARLESCENT PIGMENT
PREPARATION OF MICA-BASED PEARLESCENT PIGMENT
TESTING AND ANALYSIS
CONSULTANT FOR MICA PEARL PIGMENT
SUPPLIERS OF RAW MATERIALS (GLOBAL)
MICA
TITENIUM DIOXIDE
SUPPLIERS OF PLANT AND MACHINERY (GLOBAL)
SUPPLIERS OF RAW MATERIALS (INIDA)
BISMUTH CHLORIDE
ETHYL ALCOHOL
HYDROCHLORIC ACID
WET GROUND MICA
TITANIUM DIOXIDE
SUPPLIERS OF PLANT & MACHINERY (INDIAN)
FLUIDIZED RED DRYERS
CENTRIFUGE
COATING PLANTS
FLUDIZED BED DRYER
FILTER PRESS
MIXER GRINDER
STAINLESS STEEL TANKS
LABORATORY EQUIPMENTS
PACKAGING MACHINES
MATERIAL HANDLING EQUIPMENTS
D.G. SETS
INSTRUMENTATION AND PROCESS CONTROL EQUIPMENT
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
