META URIEDO ANILINE [CODE NO.3780]
Dyestuff is a general industry term covering both dyes and pigments in terms of chemistry, reactions and properties. Dyes are intensely coloured organic compounds or mixtures used for imparting colour to the substrates ranging from cloth, paper, and leather to plastics in a permanent fashion. There are about 600 types of dyestuffs produced in the country. A dye is generally applied in an aqueous solution, and may require a mordant to improve the fastness of the dye on the fibre. The basic importance of dye lies in its product and resistant to washing. Pigments, on the other hand, are insoluble and are important inputs to products such as paints.
A dye intermediate is the main raw material used for the manufacturing dyestuff. The manufacturing chain of dyes can be traced back to petroleum based products. Naphtha and natural gas are used for the production of benzene and toluene, which are subsequently used for manufacturing nitro-aromatics. The nitro-aromatics are then used for manufacturing the compounds called dye intermediates. Hence, the third stage of production i.e., from nitro aromatics to a dye intermediate is a part of the dyes and dye intermediate sector. Examples of major dye intermediates are Vinyl Sulfone, Gamma Acid, H Acid, CPC Blue, J Acid, α-Naphthyl Amine, etc.
COST ESTIMATION
Plant Capacity 200 MT/Day
Land & Building (3000 sq.mt.) Rs. 2.42 Cr
Plant & Machinery Rs. 90.00 Lacs
Working Capital for 1 Month Rs. 4.11 Cr
Total Capital Investment Rs.7.55 Cr
Rate of Return 27%
Break Even Point 50%
INTRODUCTION
TYPES OF DYES BASED ON CLASSIFICATION
META UREIDO ANILINE (HYDROCHLORIDE)
PROPERTIES AND CHARACTERISTICS
MARKET OVERVIEW OF DYES AND DYES INTERMEDIATE
DOMESTIC DYES INTERMEDIATES INDUSTRY:
KEY RAW MATERIALS FOR DYE INTERMEDIATES
DOMESTIC DYES INDUSTRY:
STRUCTURAL CHANGES IN CHINA, AIDING INDIA
IMPACT ANALYSIS:
REGULATORY ENVIRONMENTAL NORMS IN INDIA
MAJOR INDUSTRY PLAYERS
COMBINED INDUSTRY FINANCIALS OF MAJOR PLAYERS:
OUTLOOK
EXPORT DATA OF META UREIDO ANILINE
IMPORT DATA OF META UREIDO ANILINE
GLOBAL AND INDIAN DYES & DYE INTERMEDIATE INDUSTRY
TABLE: AREAS OF APPLICATION OF DYES IN THE TEXTILES INDUSTRY
FIGURE: GLOBAL MARKET SHARE OF THE DYESTUFF INDUSTRY
PRODUCT-WISE CLASSIFICATION OF THE INDIAN DYE
& DYESTUFF INDUSTRY IS GIVEN BELOW:
THE TOP DYE & DYESTUFF PRODUCTS EXPORTED
BY INDIA IN 2017 INCLUDED:
MANUFACTURING PROCESS OF META URIEDO ANILINE
CHEMICAL REACTION
MASS BALANCE
PROCESS FLOW DIAGRAM
PRINCIPLES OF PLANT LAYOUT
MAJOR PROVISIONS IN ROAD PLANNING FOR MULTIPURPOSE SERVICE ARE:
PLANT LOCATION FACTORS
PRIMARY FACTORS
SPECIFIC FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
PROJECT IMPLEMENTATION SCHEDULES
INTRODUCTION
PROJECT HANDLING
PROJECT SCHEDULING
PROJECT CONSTRUCTION SCHEDULE
TIME SCHEDULE
SUPPLIER OF RAW MATERIALS
SUPPLIERS OF HYDROCHLORIC ACID
SUPPLIERS OF LABORATORY CHEMICALS
SUPPLIERS OF PACKAGING MATERIALS
SUPPLIER OF PLANT AND MACHINERY
SUPPLIERS OF FILTER PRESS
SUPPLIERS OF FLUDIZED BED DRYER
SUPPLIERS OF STORAGE VESSELS
SUPPLIERS OF PACKAGING MACHINE
SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)
SUPPLIERS OF LABORATORY EQUIPMENTS
SUPPLIERS OF INSTRUMENTATION & PROCESS CONTROL EQUIPMENTS
SUPPLIERS OF BOILERS
PLANT LAYOUT
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
