MANGO PULP (5 TON/HOUR - 200 KG ASEPTIC PACKAGING)
[EIRI/EDPR/1461] J.C.240
INTRODUCTION
India is the home of mangoes. A large number of varieties are found in almost all parts of the country. According to statistics collected by the Fruit Development Adviser, Government of India, out of the total fruit acreage of 12,79,000 ha mangoes alone covered 8,19,000 ha in 1948-49 i.e. nearly 70 per cent of total area under fruits. Uttar Pradesh, Tamil Nadu, Karnataka, Bihar and West Bengal lead in mango growing.
Among the numerous varieties, `Safaida' and `Duschri' of U.P. `Alphonso' of Ratnagiri, `Badami' of Mysore, `Benishan' of East Coast, and `Raspuri' `Neelam' and `Mulgoa' of Tamil nadu and Karnataka are the most important varieties for canning. The 'Bangalora' or `Totapari' mango which is an assured and heavy annual beater, and also yields an excellent pulp or juice, is sometimes canned to give a fairly good canned product. Juicy and fibrous varieties are not quite suitable for canning. They are mostly used for making juice, squash, nectar, chutney and pickles.
The mango is one of the oldest tropical fruits and has been cultivated by man for over 1000 years, originating apparently in Indo-Burma region. to the large population of Asia, particularly Southern Asia and Malaysia, the mango plays the role as the major fruit of the region, much as the apple looms in importance in North America and Europe.
The fruit is eaten in its raw, fresh form when ripe. Unripened fruits are commonly used for preparing jellies, jams and preserves. Mango blends well with numerious processed foods, such as ice creams. The pulp of the fruit is soft and tasty (pequant). Some persons not subtle presence of a turpentine like characteristics in some varieties although the aroma is delicately pleasant. It is also used to prepare squash, nectar beverages etc.
COST ESTIMATION
Plant Capacity 5 Ton/Hour - 200 Kg Aseptic Packaging
Land & Building (3 Acres) Rs. 3.87 Cr
Plant & Machinery Rs. 3.75 Cr
Working Capital for 1 Month Rs. 2.17 Cr
Total Capital Investment Rs. 9.96 Cr
Rate of Return 66%
Break Even Point 34%
CONTENTS
INTRODUCTION
1. UNFERMENTED JUICE OR PURE FRUIT JUICE
2. FRUIT JUICE BEVERAGE
3. FERMENTED FRUIT BEVERAGES
4. FRUIT JUICE SQUASH
5. FRUIT JUICE CORDIAL
6. SHERBET OR SYRUP
7. FRUIT JUICE CONCENTRATE
USES AND APPLICATIONS
MANGO JUICE
MANGO PULP & SLICES
PROPERTIES AND COMPOSITION
B.I.S. SPECIFICATIONS
TOTAL PRODUCTION OF FRUITS AND VEGETABLES DURING 2008-2012
AREA AND PRODUCTION OF FRUITS FOR THE YEAR 201112
MARKET POSITION OF MANGO PULP
WEATHER CONDITIONS
ESTIMATES
PULP SUPPLY
INDIA EXPORT OF AGRO FOOD PRODUCTS
PRODUCT GROUP REPORT/COUNTRY WISE
TAMIL NADU MANGO PULP INDUSTRY IS SECOND LARGEST IN THE COUNTRY
FRUIT BEVERAGES
FRUIT BEVERAGES AND SQUASHES AND SYRUPS DEMAND
FRUIT JUICES AND CONCENTRATES
SQUASHES AND SYRUPS
MARKET STRUCTURE
LEADING BRANDS
CANNED MANGO PULP
MANUFACTURING PROCESS
FLOW SHEET FOR PRODUCTION OF CANNED MANGO PULP
SYSTEMATIC FLOW SHEET OF MANGO PULP PRODUCTION
ESSENTIAL REQUIREMENTS
QUALITY STANDARDS
LAND
BUILDING
PLANT AND MACHINERY
RAW MATERIAL
CANS
WAGES & SALARIES
UTILITIES
ECONOMICS OF THE PROJECT
EXPORT
DETAILS OF MANGO PULP
USAGE
PACKAGING
WEIGHT PER PACK
STORAGE RECOMMENDATIONS
SHELF LIFE
MANGO PULP
VARIETIES:
AREAS OF CULTIVATION AND PROCESSING:
PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS OF MANGO PULP
AVAILABILITY OF RAW MATERIAL
COMPARISON TABLE OF DIFFERENT VARIETIES OF MANGOES
AVERAGE CONSTITUENTS OF RAW MANGO
MANUFACTURING PROCESS
MANGO PULP MANUFACTURING
CHEMICAL PRESERVATIVES
LABELLING & LASING
STORAGE
QUALITY CONTROL
ABSENCE OF DEFECTS
FLAVOUR
OUTLINE OF THE CANNING PROCESS
DETAILS OF CANNING
CAN FILLING:-
CLINCHING:-
EXHAUSTING:-
RETORTING OR PROCESSING:-
COOLING:-
LABELING AND STORING:-
SPECIFICATIONS OF LACQUERED TIN CANS
TYPES AND APPLICATIONS OF TIN CANS
BEANS OTHER THAN FRESH GREEN BEANS: BAKED BEANS IN GRAVY
TESTING OF CANS
MECHANICAL DEFECTS:-
SIZE OF CANS:-
CANNERY:- HYGEINE:-
CONDENSATION TROUBLES:-
CLEANING ROUTINE:-
MOVABLE PLANT:-
PERSONAL HYGIENE:-
FIRST - AIR EQUIPMENT:-
CONDITIONED AND FILTERED AIR:-
SODIUM HYPOCHLORITE SOLUTION:-
FLOW SHEET OF MANGO PULP
POLLUTION CONTROL IN FRUITS & VEGETABLE PROCESSING PLANTS
OUTLINE OF THE PROCESSES:-
CHARACTERISTICS OF THE EFFLUENTS:-
SUSPENDED SOLIDS CONTENT AND BOD OF FRUIT AND VEGETABLE WASTES
CHARACTERISTICS OF POLLUTED WASTES FROM THE PROCESSING OF FRUIT AND VEGETABLES
TABLE SOURCES AND RELATIVE PROPORTIONS OF WASTES FROM INDIVISUAL PROCESSES IN A FRUIT-PROCESSING PLANT
EFFECT OF WASTES ON STREAMS:-
EFFECT OF WATES ON SEWERS:-
TREATMENT OF WASTES:-
ADDRESSES OF RAW MATERIALS SUPPLIERS
CANS (PACKAGING MATERIALS)
MANGOES AND SUGAR IS AVAILABLE ALL OVER INDIA AND THEY CAN BE PURCHASED FROM ANY MARKET OR LOCALLY SUPPLIERS
CITRIC ACID
FOOD PRESERVATIVE
FRUIT PROCESSING PLANT
FOOD PACKAGING MACHINES
BOILERS
SEAMING MACHINES
LABEL PRINTING MACHINES
TANKS
MISCELLANEOUS PACKAGING & LAMINATION MACHINERY
WATER CHILLERS
VEGETABLE PROCESSING PLANT
IMPORTED PLANT & MACHINERY SUPPLIERS ADDRESSES
QUALITY STANDARDS CONSULTANTS:-
PLANT LAYOUT FOR MANGO PULP MFG.UNIT.
QUALITY CONTROL PROCEDURE/ PARAMETERS
PHYSICAL EXAMINATION
DETERMINATION OF MOISTURE CONTENT
PROCEDURE
CALCULATION
DETERMINATION OF SOLUBLE SOLIDS
PRINCIPLE :-
APPARATUS
DETERMINATION OF ACIDITY
DETERMINATION OF TOTAL ASH
TEST FOR PRESENCE OF MINERAL ACID
GENERAL PLANT LAYOUT
FRUIT CONVEYOR
BUCKET ELEVATOR/PULPER/FINISHER
SHOP FLOOR SIDE VIEW
FILLING AND CANNING SECTION
CAN STORAGE AREA
EFFLUENT TREATMENT AND DISPOSAL
THE WASTE FROM THE FOOD PROCESSING OPERATIONS MAY BE CLASSIFIED ON THE BASIS OF:
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
ANAEROBIC TREATMENT
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
TYPICAL WASTE SOLIDS CHARACTERISTICS
EQUIPMENT REQUIREMENT
EQUIPMENT REQUIREMENTS
MANPOWER
GENERAL
BASIS OF ESTIMATION
UTILITIES
UTILITIES
WATER
WATER QUALITY PARAMETERS FOR PROCESSED WATER:
STEAM
UTILITIES (EQUIPMENTS)
WATER TREATMENT PLANT
POWER
LIST OF FOOD AND AGRO PROCESSING CONSULTANTS
SUPPLIERS OF PLANT AND MACHINERY
CONVEYOR BELT
BUCKET ELEVATORS
WEIGHING MACHINES
D.G. SET
LABORATORY TESTING EQUIPMENTS
INDUSTRIAL ETP PLANT MANUFACTURE/SUPPLIER
LIST OF MACHINERY AND EQUIPMENTS
DESIGN DATA
TECHNICAL DATA
GENERAL
PRO S PROCESS FLOW AND FUNCTION BLOCKS
DE-AERATION BALANCE TANK
HEATING
COOLING
LOW TEMPERATURE DIVERSION
PRE-STERILISATION SIP
CLEANING IN PLACE CIP
CONTROL SYSTEMTECHNICAL DESCRIPTION
SUITABLE TO FILL ASEPTIC BAGS
FEATURES
COMPOSITION
OPERATIONS
14. TWIN PULPER (MANGO)
15. COOKING KETTLE - STEAM JACKETTED KETTLE
16. FULLY AUTOMATIC COIL TYPE BOILER (2000 KG)
SALIENT FEATURES
TECHINICAL DETAILS
17. PASTEURISATION SYSTEM: SKID MOUNTED JUICE
STERLISATION,CAPACITY 2000 LPH ALONG WITH ACCESSORIES :
CONTACT FOR RULES FOR INVESTMENTS BY FII/FOREIGN INVESTORS
PROCEDURE FOR OBTAINING EXPORT LICENSES AND CONCERNED RULES FOR EXPORTING PULPS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)