MANGO POWDER AND OTHER FREEZE DRIED PRODUCTS
[EIRI/EDPR/1353] J.C. 117
MANGO POWDER
Mango is the most important fruit of Asia and its total production currently ranks fifth among the major fruit crops, world wide, after banana and plantains. The nutritional importance of mango is mainly due to its b-carotene content, which ranges from 800- 13000mg/100g of mango depending on the cultivars. India is also one of the largest producers and consumers of Dry Mango Powder. Andhra Pradesh and Uttar Pradesh are one of the major states to produce mango powder. Mango Powder is a dried spice, extensively used for its taste and flavor in different cuisines. It is obtained by drying unripe mangoes and then grinding them finely into a powder. Such practices in Indian villages are useful to reduce future losses of ripen mango after huge production. It is used for its tangy flavor and a slight tropical aroma. Solar energy was available for 8 to 9 months in a year with average 7-8 sunshine hours. The average solar energy ranged between 450-500 cal/cm2-day. The average lowest temperature was 150C and average highest temperature was 350C. The use of solar technology has often been suggested for the dried fruit industry both to reduce energy costs and economically speed up drying which would be beneficial to final quality. The only alternative available is solar drying, which is most important techniques of food preservation. To reduce the processing losses during the drying and to retain the quality of dried product, it is necessary to dry such fruit in the close chamber which preventing product from dust, insect, larva, birds and animal.
This is a well-known fact that mango is the national fruit of India and is grown throughout the length and breadth of the country except the temperate and arid regions. It is available to the consumer right from mid-March to mid-September in one region or the other, the longest duration any fruit is available in fresh form in our country. The earliest varieties are from south and are availability extends from May-July to September north-wards.
COST ESTIMATION
Plant Capacity 3 Ton/Day Mango Powder
3 Ton/Day Fruits and Vegetables Drying
Land & Building (8000 sq.mt.) Rs. 8.78 Cr
Plant & Machinery Rs. 9.81 Cr
Working Capital for 1 Month Rs. 1.66 Cr
Total Capital Investment Rs. 20.86 Cr
Rate of Return 36%
Break Even Point 47%
CONTENTS
MANGO POWDER
COMPOSITION OF MANGO
RIPE MANGO
USES AND APPLICATION
PRESENT MANUFACTURERS OF MANGO POWDER
B I S SPECIFICATIONS
MANUFACTURING PROCESS OF MANGO POWDER
EXTRACTION OF JUICE
STRAINING, FILTERATION AND CLASSIFICATION
PRESERVATION OF JUICE
PROCESS FLOW SHEET DIAGRAM
OTHER RELATED INFORMATIONS
FRUITS & VEGETABLE DRYING BY FREEZE DRYING METHOD INTRODUCTION
FREEZE DRYING
PROPERTIES
COMPOSITON OF FRUITS
USES & APPLICATIONS
MARKET SURVEY
QUALITY CONTROL
FRUITS AND VEGETABLES
TECHNICAL ASPECTS
RAW MATERIALS
VARIETIES OF VEGETABLES
FREEZE-DRYING
PROCESS
OTHER RELATD INFORMATIONS
MODULAR FREEZE DRYING SYSTEM
METHOD FOR PRODUCTION OF FROZEN VEGETABLES OR FRUITS
FREEZING VEGETABLES
LOW TEMPERATURE SCANNING ELECTRON MICROSCOPY TEMPERATURE DIFFERENTIALS WITHIN POTATO TUBERS DURING FREEZING PROCESSES
TEXTURE AND APPEARANCE SENSORY ASSESSMENT OF PRODUCTS
A SIMPLIFIED COOLING REGIME TO ACHIEVE SUFFICIENT UNDERCOOLING OF BLANCHED POTATOES
COMPRESSIVE MECHANICAL TESTS OF POTATOES FROZEN
VISUALISATION OF ICE FORMATION IN POTATO TISSUE BY MAGNETIC RESONANCE IMAGING
CONTROLLED HUMIDITY FREEZE DRYING PROCESS
PROCESS FLOW SHEET FOR FREEZE DRYING OF FRUITS AND VEGETABLES
PLANT & MACHINERY SUPPLIERS ADDRESS
RAW MATERIAL SUPPLIERS
PLANT LAYOUT FOR DEHYDRATION OF FRUITS & VEGETABLES (BY FREEZE DRYING)
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)