MAIZE PROCESSING PLANT
(150 Ton/Day Maize Processing Plant)
Starches / Modified starches/ Liquid glucose / Dextrose Monohydrate / Glucose Syrups / Corn Syrup solids / High Maltose Corn syrups / Malto Dextrine Powder / Corn Gluten Meal (60%) Maize Oil / Sorbitol
[CODE NO.1899]
Starch Industry in India
Starch is an abundant carbohydrate distributed worldwide in plants. Starch has been a major ingredient in man's diet over the centuries. In addition it has become a major industrial raw material. Plant seeds, roots and tubers are all sources of industrial starch production. The commercial realities of the starch recovery process limit the industrial sources mainly to wheat, maize and tapioca. Indian starch industry mainly consumes maize as input raw material.
Also some industries are tapioca based.
Maize is doing wonderful things in our everyday life. Maize is present in one form or other in
The Food we eat
The Milk we drink
The Chocolates/Biscuits we take
The Clothes we wear
The Paper we read
The Medicines we take
Maize (Corn) contains about 70% starch, other components being protein, fibers and fat. The basis of the maize milling process is the separation of the maize kernel into its different parts. Maize starch is produced by the wet milling process, which involves grinding of softened maize and separation of corn oil seeds (germs), gluten (proteins), fibers (husk) and finally pure starch.
COST ESTIMATION
Plant Capacity 150 TON MAIZE/DAY PROCESSING PLANT
Land & Building (12 Acres) Rs. 15.35 Cr
Plant & Machinery Rs. 37.43 Cr
W.C. for 2 Months Rs. 14.41 Cr
Total Capital Investment Rs. 68.12 Cr
Rate of Return 26%
Break Even Point 54%
1. INTRODUCTION
2. PRODUCT DESCRIPTION AND USE
3. ECONOMIC SIZE UNIT AND PRODUCTION PATTERN
4. PROPERTIES
5. MARKET SURVEY
6. NAME AND ADDRESS OF MANUFACTURERS OF LIQUID GLUCOSE
7. LIQUID GLUCOSE AND DEXTROSE - AN ASSESSMENT OF MARKET
8. ESTIMATED DEMAND FOR DEXTROSE
9. LIST OF MANUFACTURERS OF RAW MATERIAL-DEXTROSE
10. SPECIFICATION
11. INDIAN STANDARDS
12. SPECIFICATIONS
13. MANUFACTURES OF STARCH AND ALLIED PRODUCTS
14. PROCESS DESCRIPTION
15. PROCESS FLOW DIAGRAM FOR THE MFG. OF STARCH
16. RAW MATERIALS AND UTILITIES
17. MANUFACTURING PROCESS FOR LIQUID GLUCOSE-G
18. MANUFACTURE OF DEXTROSE MONOHYDRATE AND DEXTROSE ANHYDROUS
19. MANUFACTURING DIAGRAM OF LIQUID GLUCOSE
20. MANUFACTURING DIAGRAM OF ANHYDROUS DEXTROSE
21. SUPPLIERS OF RAW MATERIALS
22. SUPPLIERS OF PLANT & MACHINERY
23. PLANT AND MACHINERY
24. IMPLEMENTATION SCHEDULE
25. LIST OF FOOD AND AGRO PROCESSING CONSULTANTS
26. MANUAL ON STANDARDS OF MAIZE
27. PLANT ECONOMICS
28. PLANT & MACHINERY
APPENDIX – A :
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET