MAIZE/CORN OIL FROM CORN GERM
[CODE NO.3210]
India is predominantly an agricultural country. Due to the progressive increase in farm produce, a need has been felt to develop more agro/based food processing industries to make gainful utilization of the raw material resources and to provide remunerative prices to the growers. Maize is one of the important commercial food grains grown abundantly in our country.
Main maize growing States in the country are Punjab, Haryana, U.P., M.P., Bihar, Karnataka, Rajasthan. The maize is processed for manufacturing many foods items, corn oil (Maize Oil) is one of them.
Corn is one of the most successful food, feed and industrial cereal. Industries consume 12-15% of corn production in India. Corn flour, corn oil, cornflake, corn syrup, popcorn, rice corn and corn soap are some popular corn products. Corn oil is a pale yellow oil procured from the kernel of corn. The first commercial production of corn oil took place in 1889. Refined corn oil is tasteless and odorless oil. Corn oil is used as a cooking medium and for manufacturing hydrogenated oil.
COST ESTIMATION
Plant Capacity : 6.00 Ton/day
land & Building (4000 sq.mtrs) : Rs. 1.54 Cr
Plant & Machinery : Rs. 1.00 Cr
Working Capital for 2 Months : Rs. 2.87 Cr
Total Capital Investment : Rs. 5.58 Cr
Rate of Return : 21%
Break Even Point : 57%
INTRODUCTION
CORN OIL VALUE
PHYSICAL AND CHEMICAL PROPERTIES OF COIN OIL
TABLE. APPROXIMATE COMPOSITION OF REFINED CORN OIL NUTRIENT VALUES
TABLE. FOOD CHEMICALS CODEX SPECIFICATIONS FOR REFINED CORN OIL
TABLE. TYPICAL CHEMICAL AND PHYSICAL DATA FOR REFINED CORN OIL
ROLE OF CORN OILIN THE DIET
LABELING
FIGURE. NUTRITIONAL LABELING OF CORN OIL
CHOLESTEROL AND CORONARY HEART DISEASE
BLOOD PRESSURE
TRANS FATTY ACIDS
CHARACTERISTICS AND COMPOSITION OF CORN OIL
CHARACTERISTICS
TABLE CHARACTERISTIC OF CORN OIL
COMPOSITION OF CORN KERNAL
TABLE PROXIMATE ANALYSIS OF YELLOW DENT CORN GRAIN
COMPOSITION OF CORN OIL FATTY ACIDS BY WEIGHT PERCENTAGE
OF TOTAL FATTY ACIDS
GLYCERDES
PHOSPHOLIPIDS
ANTIOXIDANTS
STEROLS
LIPOCHROMES
FATTY ACID
GLYCARINE
USES AND APPLICATION
COMPOSITION OF MAIZE CAKE
FOOD USESOF CORN OIL
AS AN OIL INGREDIENT IN A VARIETY OF PACKAGED AND RESTAURANT
FOODS, INCLUDING
INDUSTRIAL USEOFCORN OIL
RAW MATERIALS
CLIMATE
VARITIES
SEED INDEX
MOISTURE CONTENT
TABLE CHARACTERISTICS OF INDIAL AND US
HYBRID MAIZE AND THE CORRESPONDING GERMS.
B.I.S. SPECIFICATION
TABLE 1-REQUIREMENTS OF MAIZE OIL (CLAUSES 4.3 & 8.1)
CONSTITUENTS AND COMPARISON OF VEGETABLE OIL
MARKET SURVEY
OVERVIEW OF EDIBLE OILS IN INDIA
OVERVIEW OF INDIAN EDIBLE OIL INDUSTRY
CONSTRAINTS IN OILSEEDS PRODUCTION
TREND OF REFINED AND CRUDE OIL IMPORT IN TERMS OF VOLUMES AND DUTY
INTERVENTION OF GOVERNMENT TO TACKLE IMPORT OF EDIBLE OIL
CONCLUSION
OUTLOOK
HANDILING AND STORAGE OF OILS
AND OILS BEARING MATERIALS
DETERIORATION IN CRUDE OILS AND OIL-CONTAINING MATERIALS
PRESENT MANUFATURERS/EXPORTERS/TRADERS OF CORN OIL
RELATIVE ROLES OR SEED ENZYMES
AND MICRO ORGANISMS
INTENSITY
KINETICS OF LIFOLYSIS
DETERIORATION IN STORED OILS
PROCESS OF CORN MILLING FOR CORN GERM
DRY MILLING
MANUFACTURING PROCESS OF MAIZE/CORN OIL
FROM CORN GERM
SOLVENT EXTRACTION PROCESS
REFINING
BLEACHING
DEODRISATION
DETAILS OF CORN WET MILLING PROCESS AND REFINING
FIGURE. THE CORN WET MILLING PROCESS
PRODUCTS
REFINING
FIGURE. CORN OIL REFINING
TABLE. COMPARATIVE COMPOSITION OF CRUDE & REFINED CORN OIL
XENIA EFFECT AND HIGH OIL CORN PRODUCTION
HIGH OIL CORN IMPROVEMENT
SUPPLIERS OF PLANT MACHINERY
SEED CLEANER
SEPARATORS
BOILER
ELEVATORS
SOLVENT EXTRACTION PLANTS
OIL REFINING EQUIPMENTS
STORAGE TANKS
OIL PUMPS
ROTARY FEEDER
MIXER
ROTOMETERS
VACUUM DRIERS
FILTER PRESS
HEAT EXCHANGER
WATER COOLING
WEIGHING MACHINE (PLATFORM TYPE)
SUPPLIERS OF RAW MATERIAL
GUNNY BAGS
TIN CONTAINER
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET