LPG CYLINDER MANUFACTURING UNIT
CAP: 1250 NO/DAY
[CODE NO. 3215]
LPG Cylinder is an essential item for filling liquefied petroleum gas used for cooking purpose. The body of LPG cylinder is deep drawn in two pieces then these are welded together to make a compact unit without any leak and defect etc. LPG cylinders are in use in 5 Kg., 12 Kg., 14.2 Kg. & 19 Kg. capacities. To ascertain the quality, safety and performance certain regulations are applicable such as BIS standardization and Explosive License etc. While all the cylinders are spray-painted with a signal red colour. BPC cylinders have yellow ring around the bung. HPC cylinders in blue ring and IOC cylinder are fully red. In case of 19 Kg. cylinder the top is painted olive green. The cylinders carry their complete history with regard to their serial number, Tare/ Gross weight, water capacity, ISE monogram test date, manufacturer identification and year of manufacturing.
COST ESTIMATION
Plant Capacity : 1250.00 NOS/day
land & Building (2500 sq.mtrs) : Rs. 1.51 Cr
Plant & Machinery : Rs. 87.00 Lacs
Working Capital for 2 Months : Rs. 5.06 Cr
Total Capital Investment : Rs. 7.78 Cr
Rate of Return : 76%
Break Even Point : 31%
INTRODUCTION
SIZESOF LPG CYLENDER
CONSTRUCTION OF LPG CYLENDER
USES AND APPLICATION
B.I.S. SPECIFICATION
MARKET SURVEY
INDIAN LPG SCENARIO
MARKET POSITION
EXPORT OF LPG CYLINDERS
IMPORT OF: LPG CYLINDER VALVE
MANUFACTURERS/SUPPLIERS OF LPG CYLINDER
MANUFACTURING PROCESS
THE MAIN STEPS ARE GIVEN BELOW
QUALITY CONTROL
PROCESS FLOW CHART
PLANT LAYOUT
COMPLETE PLANT SUPPLIERS FOR LPG CYLINDERS
SUPPLIERS OF PLANT AND MACHINERIES
SUPPLIERS OF RAW MATERIALS
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET