LITHIUM-ION BATTERY ASSEMBLING UNIT
[CODE NO.3543]
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A lithium-ion battery or Li-ion battery (abbreviated as LIB) is a type of rechargeable battery in which lithium ions move from the negative electrode to the positive electrode during discharge and back when charging.
WORKING
As their name suggests, lithium-ion batteries are all about the movement of lithium ions: the ions move one way when the battery charges (when it's absorbing power); they move the opposite way when the battery discharges (when it's supplying power):
1. During charging, lithium ions (yellow circles) flow from the positive electrode (red) to the negative electrode (blue) through the electrolyte (gray). Electrons also flow from the positive electrode to the negative electrode, but take the longer path around the outer circuit. The electrons and ions combine at the negative electrode and deposit lithium there.
2. When no more ions will flow, the battery is fully charged and ready to use.
3. During discharging, the ions flow back through the electrolyte from the negative electrode to the positive electrode. Electrons flow from the negative electrode to the positive electrode through the outer circuit, powering your laptop. When the ions and electrons combine at the positive electrode, lithium is deposited there.
A battery is made up of an anode, cathode, separator, electrolyte, and two current collectors (positive and negative). The anode and cathode store the lithium. The electrolyte carries positively charged lithium ions from the anode to the cathode and vice versa through the separator. The movement of the lithium ions creates free electrons in the anode which creates a charge at the positive current collector. The electrical current then flows from the current collector through a device being powered (cell phone, computer, etc.) to the negative current collector. The separator blocks the flow of electrons inside the battery.
COST ESTIMATION
Plant Capacity : 167.00 NOS/day
land & Building (2000)Sq.Mtr) : Rs. 2.82 Cr
Plant & Machinery : Rs. 88.00 Lacs
Working Capital for 1 Month : Rs. 125.00 Cr.
Total Capital Investment : Rs. 255.00 Cr
Rate of Return : 29%
Break Even Point : 32%
INTRODUCTION
WORKING
LITHIUM ION BATTERY ADVANTAGES
LITHIUM ION BATTERY DISADVANTAGES
CONSTRUCTION MATERIAL
CATHODE MATERIALS
ANODE MATERIALS
ELECTROLYTES
SEPARATORS
THERE ARE TWO TYPES OF LITHIUM-BASED BATTERIES AVAILABLE.
1. LITHIUM BATTERIES
2. LITHIUM-ION BATTERIES
USES AND APPLICATION
B.I.S. SPECIFICATION
PROCESS FLOW CHART
ASSEMBLING PROCESS OF LITHIUM ION BATTERY
(1) BATTERY CELL
(A) CELL SELECTION
(B) CELL HANDLING PROCEDURE
(C) CELL STORAGE
(2) BATTERY PACKAGING
MODULE PACKING
BATTERY RETENSION SYSTEM
BATTERY TRAY
(3) BATTERY MANAGEMENT SYSTEM
(4) COOLING SYSTEM
(5) TESTING
EQUIPMENTS FOR ASSEMBLY
1. LINEAR WORKPIECE CARRIER TRANSFER SYSTEM
2. PRE-ASSEMBLY STATION
3. AUTOMATIC MODULE ASSEMBLY STATION
4. ASSEMBLY OF SECOND SIDE PLATE
5. AUTOMATIC LINE CHANGE
6. AUTOMATIC LASER WELDING STATION
MARKET POSITION 30
INDIA LITHIUM-ION BATTERY MARKET 2018-2023: EXPECTED TO GROW
AT A CAGR OF 29.26%
INDIA LITHIUM-ION BATTERY MARKET SIZE
INDIA LITHIUM-ION BATTERY MARKET
DECREASING COST OF LITHIUM-ION BATTERIES - TO SUPPLEMENT THE DEMAND
RENEWABLE-BASED ENERGY STORAGE - OPPORTUNITY FOR GROWTH
ELECTRIC VEHICLES & LITHIUM ION BATTERY MARKET, INDIA, 2017
CHANGING LANDSCAPE OF THE ENERGY SECTOR, INDIA, 2017-2030
INDIA LITHIUM-ION BATTERIES MARKET TO GROW AT OVER 35% CAGR TILL 2020
EXPORT DATA OF LITHIUM ION BATTERY
IMPORT DATA OF LITHIUM ION BATTERY
INDIGENISATION OF LITHIUM-ION BATTERY MANUFACTURING
GLOBAL LIB PRODUCTION AND PRICE TREND
LIB DEMAND IN INDIA: PROJECTIONS FOR 2030
ECONOMICS OF LIB MANUFACTURING: 50 GWH PLANT
ANALYSIS & RECOMMENDATIONS
TOP 10 LITHIUM-ION BATTERY MANUFACTURERS IN THE WORLD
SAMSUNG SDI
PANASONIC
TOSHIBA
LG CHEM
TESLA
A123 SYSTEMS
ECOBALT SOLUTIONS
BYD
CONTEMPORARY AMPEREX TECHNOLOGY
JOHNSON CONTROLS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
MANUFACTURERS/SUPPLIERS OF LITHIUM-ION BATTERY
SUPPLIERS OF LITHIUM-ION CELL
SUPPLIERS OF PLANT AND EQUIPMENTS
SUPPLIERS OF ASSEMBLY LINE
SUPPLIERS OF ELECTRICAL PANEL
AIR POLLUTION CONTROL EQUIPMENTS
AIR CONDITIONING EQUIPMENTS
AIR COMPRESSORS
MATERIAL HANDLING EQUIPMENTS
FIRE FIGHTING EQUIPMENTS
SUBMERSIBLE WATER PUMP
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
