LEATHER GOODS
[EIRI/EDPR/4208] J.C.: 2373XL
INTRODUCTION
The Indian Leather, Leather Products and Footwear Industry holds a prominent place in the Indian economy. This sector is known for its consistency in high export earnings and it is among the top ten foreign exchange earners for the Country.
The export of footwear, leather and leather products from India was to the tune of US $ 3.68 billion during 2020-21.
The industry is bestowed with an affluence of raw materials as India is endowed with 20% of world cattle & buffalo and 11% of world goat & sheep population. Added to this are the strengths of skilled manpower, innovative technology, increasing industry compliance to international environmental standards, and the dedicated support of the allied industries.
The leather industry is an employment intensive sector, providing job to about 4.42 million people, mostly from the weaker sections of the society. Women employment is predominant in leather products sector with about 30% share.
India is the second largest exporter of leather garments, third largest exporter of Saddlery & Harness and 4th largest exporter of Leather Goods in the world.
The major production centers for footwear, leather and leather products in India are located in the States of Tamil Nadu – Chennai, Ambur, Ranipet, Vaniyambadi, Vellore, Pernambut, Trichy, Dindigul and Erode; West Bengal – Kolkata; Uttar Pradesh – Kanpur, Agra, Noida, Saharanpur; Maharashtra – Mumbai; Punjab – Jalandhar; Karnataka Bengaluru; Telengana Hyderabad; Haryana – Ambala, Gurgaon, Panchkula, Karnal and Faridabad; Delhi; Madhya Pradesh – Dewas; Kerala – Kozhikode and Ernakulam / Cochin; Rajasthan; Jaipur; Jammu & Kashmir; Srinagar.
COST ESTIMATION
Plant Capacity 600 Nos./Day
Land & Building (300 sq.mt.) Rs. 37.50 Lac
Plant & Machinery Rs. 35.30 Lac
Working Capital for 2 Months Rs. 54.57 Lac
Total Capital Investment Rs. 1.38 Cr
Rate of Return 66%
Break Even Point 41%
CONTENTS
INTRODUCTION
INDIAN LEATHER INDUSTRY – OVERVIEW, EXPORT PERFORMANCE & PROSPECTS
STRENGTHS OF INDIAN LEATHER SECTOR
EMERGING STRENGTHS
HIGHLIGHTS OF PRODUCT SEGMENTS OF INDIAN LEATHER AND FOOTWEAR INDUSTRY
TANNING SECTOR –
FOOTWEAR SECTOR –
INDIA’S EXPORT OF LEATHER & LEATHER PRODUCTS 2019-20 VIS-A-VIS 2020-21
% SHARE OF LEATHER & LEATHER PRODUCTS FY 2020-21
MAJOR MARKETS:
% SHARE OF INDIA’S EXPORTS OF LEATHER & LEATHER PRODUCTS IN TOP 12 COUNTRIES IN US$ MN FY 2020-21
INDIA’S EXPORT OF LEATHER & LEATHER PRODUCTS TO VARIOUS COUNTRIES FOR LAST 5 YEARS
FUTURE OUTLOOK:-
USES & APPLICATION OF LEATHER
B.I.S. SPECIFICATION
BUREAU OF INDIAN STANDARDS GUIDELINES ON BIS CERTIFICATION FOR FOOTWEAR MANUFACTURERS
LIST OF FOOTWEAR PRODUCTS UNDER MANDATORY BIS CERTIFICATION
MARKET POSITION
INDIA’S EXPORT BASKET:
TANNING SECTOR
FOOTWEAR SECTOR
LEATHER GARMENTS SECTOR
THE LEATHER INDUSTRY: BACKGROUND
THE INDIAN LEATHER INDUSTRY:
INDIAN LEATHER PRODUCTION CENTRES:
THE BREAK-UP OF LEATHER EXPORTS VALUE IN FY2018-2019 IS AS FOLLOWS:
PERCENTAGE BREAK-UP OF TOTAL LEATHER EXPORTS FROM INDIA:
AMOUNT OF INDIAN LEATHER EXPORTS SENT TO VARIOUS COUNTRIES IS AS FOLLOWS:
INVESTMENT OPPORTUNITIES IN INDIA:
FDI POLICY:
GOVERNMENT INCENTIVES:
KEY AGENCIES IN INDIA:
COUNCIL FOR LEATHER EXPORTS (CLE):
CENTRAL LEATHER RESEARCH INSTITUTE (CLRI):
FOOTWEAR DESIGN AND DEVELOPMENT INSTITUTE (FDDI):
TRADE FAIRS IN GERMANY:
INDIA LEATHER DAYS:
THE ILM INTERNATIONAL LEATHER GOODS FAIR:
THE GALLERY SHOES:
CONSULATE ACTIVITIES:
THE INDIAN LEATHER SHOW 2019:
THE INDIA LEATHER DAYS 2019:
MAJOR INDIAN COMPANIES IN THE LEATHER INDUSTRY
LIST OF FOREIGN COMPANIES IN THE LEATHER INDUSTRY
MANUFACTURING PROCESS
1. CURING
2. SOAKING
3. PAINTING
4. LIMING
5. FLESHING
6. DE-LIMING
7. BATING
8. PICKLING
9. DE-GREASING
10. TANNING
11. SPLITTING
12. SHAVING
13. NEUTRALIZATION
14. DYEING
15. FATLIQUORING
16. SAMMING
17. SETTING OUT
18. FINAL DRYING
19. STAKING & DRY DRUMMING
20. BUFFING & BRUSHING
21. FINISHING
22. FINAL GRADING
23. MEASUREMENT
MANUFACTURERS/SUPPLIERS/EXPORTERS LIST OF MACHINERYAND RAW MATERIAL SUPPLIERS
NAME & ADDRESS OF CHEMICAL AND FINISHING MATERIAL
LEATHER GOODS & ACCESSORIES SUPPLIERS
PLANT & MACHINERIES SUPPLIERS ADDRESS
RAW-MACHINERY SUPPLIERS:
WEIGHING MACHINES
PACKAGING MACHINE
D.G. SET
LABORATORY TESTING EQUIPMENTS
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
PRIMARY FACTORS
1. RAW-MATERIAL SUPPLY:
2. MARKETS:
3. POWER AND FUEL SUPPLY:
4. WATER SUPPLY:
5. CLIMATE:
SPECIFIC FACTORS
6. TRANSPORTATION:
A. AVAILABILITY OF VARIOUS SERVICES AND PROJECTED RATES
7. WASTE DISPOSAL:
8. LABOR:
9. REGULATORY LAWS:
10. TAXES:
11. SITE CHARACTERISTICS:
12. COMMUNITY FACTORS:
13. VULNERABILITY TO WARTIME ATTACK:
14. FLOOD AND FIRE CONTROL:
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
1. DEPRECIATION:
2. FIXED ASSETS:
3. WORKING CAPITAL:
4. BREAK-EVEN POINT:
5. OTHER FIXED EXPENSES:
6. MARGIN MONEY:
7. TERM LOANS:
8. TOTAL LOAD:
9. LAND AREA/MAN POWER RATIO:
UTILITIES
POWER
WORKING
TOTAL MANPOWER AND PAYROLL
UTILITIES
STEAM
POWER
EFFLUENT TREATMENT AND DISPOSAL
THE WASTE FROM THE FOOD PROCESSING OPERATIONS MAY BE CLASSIFIED ON THE BASIS OF:
STANDARDS
TOLERANCE LIMITS FOR INDUSTRIAL EFFLUENT DISCHARGE
WASTE TREATMENT
PRIMARY TREATMENT
ANAEROBIC TREATMENT
ANAEROBIC TREATMENT HAS THE ADVANTAGES OF
SECONDARY TREATMENT
TERTIARY TREATMENT
SOLIDS CONCENTRATION
TYPICAL WASTE SOLIDS CHARACTERISTICS
EQUIPMENT REQUIREMENT
EQUIPMENT REQUIREMENTS
LEATHER PRODUCTS “A SNAPSHOT”
LEATHER FOOTWEAR
LEATHER GOODS
LEATHER GARMENTS
ORGANIZATION CHART
PLANT LAYOUT
TURNKEY CONSULTANT
SWOL ANALYSIS
STRENGTHS
OPPORTUNITIES
WEAKNESS
LIMITATIONS
IMPLEMENTATION SCHEDULE
PLANT LOCATION
KANPUR CITY- AN INTRODUCTION
CONNECTIVITY
DISTANCES FROM SOME DESTINATIONS IN THE REGION:
KANPUR HISTORY & LOCATION
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)