LEAD ACID BATTERY
[EIRI/EDPR/1387] (J.C.:163)
INTRODUCTION
Lead-Acid Battery comprises number of cells in a container. These cells contain positive (PbO2) and negative (Pb) electrodes or plates separators to keep the plate apart, and sulphuric acid electrolyte. The electrochemical system is highly reversible and sulphuric acid electrolyte. The electrochhemical system is highly reversible and can be discharged and charge repeatedly before failure of some sort causes the chargocyde to be impractical.
There are numerous battery designs. The most widely used secondary battery is the lead acid type. This battery is available in many sizes and capacities, and the weight can vary from 100 g to several tons, There on three principal categories.
Automotive: SLI (Starting, Lighting and ignition) for cranking of enternal combustion engines. This is the major application of the lead-acid battery.
Industrial: Heavy - duty applications such as motive power and standby power.
Consumer: Emergency lighting and security alarm systems, cordless convenience devices and power tools and small engine starting.
COST ESTIMATION
Plant Capacity 200 Nos/Day
Land & Building (1000 sq.mt.) Rs. 1.02 Cr
Plant & Machinery Rs. 92.40 Lac
Working Capital for 2 Months Rs. 5.47 Cr
Total Capital Investment Rs. 7.63 Cr
Rate of Return 49%
Break Even Point 39%
CONTENTS
INTRODUCTION
MARKET SURVEY (BATTERY STATISTICS)
PRESENT MANUFACTURERS/EXPORTERS/SUPPLIERS
B.I.S. SPECIFICATION
BATTERY PLATE RAW MATERIALS AND THEIR PROPERTIES
BATTERY PLATES
MANUFACTURING PROCESS
PROCESS FLOW DIAGRAM FOR LEAD ACID BATTERY
MANUFACTURING PROCESS OF LEAD ACID BATTERY CONTAINERS
DETAILS OF MANUFACTURING PROCESS OF PVC BATTERY CONTAINER
MANUFACTURING OF PVC BATTERY CONTAINERS
LEAD-ACID STORAGE BATTERY ASSEMBLING
PVC BATTERY SEPARATOR
B.I.S. SPECIFICATION
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
PLANT LAYOUT
ADDRESSES OF RAW MATERIAL SUPPLIERS
ADDRESSES OF PLANT & MACHINERY SUPPLIERS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
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