KRAFT PAPER USING WASTE PAPER AND OLD CORRUGATED CARTONS
[EIRI/EDPR/1549] (J.C.343INR, 344US$)
INTRODUCTION
Paper form a commodity of prime importance to day from the parts of view of mass communication, education and industrial and economic growth. The art of paper making was first discovered in China in and around 2nd century. B.C. pan where it travelled slowly west ward and reached the prantiens of Europe. By the end of 14th century, a member of paper mill existed in Europe, particularly in Spain, Italy, France and Germany. the invention of printing in 1956 brought a vastly in creased demand for paper and paper-manufacturing was introduced to England. America followed in 1690.
Agricultural residues, such as bagasse, rice husk, wheat husk jute sticks, grasses etc. are fast becoming popular materials for paper making. considerable attention is being given to the utilization of various agricultural by products for preparing pulp for paper manufacture landable efforts are being make in this direction.
Paper production requires a disintegration of the bulky fibrous material to individual or small agglomerate fibres.
This is called pulping. The ideal fibre for high grade paper should be long, high in cellulose content and low in ligrin content. Most ideal raw material for paper products is bamboo. Other sources are bagasse and hardwoods like jute stick must be developed and good quality paper pulp make by blending with bamboo fibre.
Over recent years, the emergencies of mini paper plants on a reality seems to hold the promise of adding new horizons to the development and growth of Indian paper industry. In may be noted with concern that the large sector of this industry for quite some time, has failed to sustain any appreciable growth due to various factors eg. The plant being highly capital intensive low rats of return and the raw material bottlenecks etc. mini paper plants are viewed as an effective remedy to the current ailments of the paper industry as they involve much less capital cost and are proved to be technically feasible and economically viable these plants can be erected on the basis of fully indigenous expertise, knowhow and machinery. Moreover, they after an effective means of lasing considerably the burden an the conventional raw materials.
COST ESTIMATION (US$ DOLLAR) ALL FIG IN THOUSAND
Plant Capacity 100.00 MT/Day
Land & Building (16 Acres) US$. 58.8 Lacs
Plant & Machinery US$ 92.72 Lacs
W.C. for 3 Months US$ 42.90 Lacs
Total Capital Investment US$ 1.99 Cr
Rate of Return 39%
Break Even Point 47%
CONTENTS
INTRODUCTION
USES AND APPLICATION
B. I. S. SPECIFICATION
B.I.S. SPECIFICATION FOR KRAFT PAPER
MARKET SURVEY
GLOBAL MARKET SURVEY OF PAPER INCLUDING KRAFT PAPER
GLOBAL MARKET POSITION
MARKET POSITION OF KRAFT PAPER IN KENYA
ECONOMICS AND MARKET ASPECTS OF PAPER RECYCLING
PRESENT MANUFACTURER
RECOMMENDATIONS AND GRADE OF WASTE PAPER
SOURCES OF WASTE PAPER AND ITS COLLECTION
WASTE PAPER AND ITS USE
RAW MATERIALS
CHEMICALS REQUIRED FOR PULP & PAPER MILLS (IN GENERAL)
TECHNOLOGY & PROCESS OF MANUFACTURE FOR KRAFT PAPER FROM WASTE PAPER
PROCESS FLOW DIAGRAM
MANUFACTURING PROCESS OF KRAFT PAPER FROM WASTE CARTON BOXES PROCESS FLOW DIAGRAM FOR THE MANUFACTURE OF KRAFT PAPER FROM WASTE CARTON BOXES
METHOD OF PREPARATION OF DIFFERENT TYPES OF PULPS
FORMING OF WET WEB, PRESSING THE WET SHEET AND DRYING THE SHEET
POLLUTION CONTROL FOR LIQUID EFFLUENTS
COMPLETE MACHINERY MANUFACTURERS/SUPPLIERS FOR PAPER PLANT
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF OTHER PLANT & MACHINERY
PAPER MILL MACHINES & PULP & PAPER MILL MACHINERY EQUIPMENTS
PLANT AND MACHINERY SPECIFICATIONS FOR KRAFT PAPER
PAPER WASTE/WASTE TREAT SECTION
LIQUOR AND CHEMICAL PREPARATION SECTION
STOCK PREPARATION AND APPROACH FLOW SYSTEM
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)