KRAFT PAPER FROM WASTE PAPER (20 TPD) [CODE NO.3688]
Paper form a commodity of prime importance to day from the parts of view of mass communication, education, and industrial and economic growth. The art of paper making was first discovered in China in and around 2nd century. B.C. pan where it travelled slowly west ward and reached the prantiens of Europe. By the end of 14th century, a member of paper mill existed in Europe, particularly in Spain, Italy, France and Germany. the invention of printing in 1956 brought a vastly in creased demand for paper, and paper-manufacturing was introduced to England. America followed in 1690.
Agricultural residues, such as bagasse, rice husk, wheat husk jute sticks, grasses, etc are fast becoming popular materials for paper making. considerable attention is being given to the utilization of various agricultural by products for preparing pulp for paper manufacture landable efforts are being make in this direction.
Paper production requires a disintegration of the bulky fibrous material to individual or small agglomerate fibres.
This is called pulping. The ideal fibre for high grade paper should be long, high in cellulose content and low in ligrin content. Most ideal raw material for paper products is bamboo. Other sources are bagasse and hardwoods like jute stick must be developed and good quality paper pulp make by blending with bamboo fibre.
Over recent years, the emergencies of mini paper plants on a reality seems to hold the promise of adding new horizons to the development and growth of Indian paper industry. In may be noted with concern that the large sector of this industry for quite sometime, has failed to sustain any appreciable growth due to various factors eg. The plant being highly capital intensive low rats of return and the raw material bottlenecks etc. mini paper plants are viewed as an effective remedy to the current ailments of the paper industry as they involve much less capital cost and are proved to be technically feasible and economically viable these plants can be erected on the basis of fully indigenous expertise, know how and machinery. Moreover, they after an effective means of lasing considerably the burden an conventional raw materials.
COST ESTIMATION
Plant Capacity 20 MT/Day
Land & Building (3 Acres) Rs. 6.80 Cr
Plant & Machinery Rs. 8.05 Cr
Working Capital for 2 Months Rs. 3.38 Cr
Total Capital Investment Rs. 18.73 Cr
Rate of Return 26%
Break Even Point 56%
INTRODUCTION
1. SHORTAGE OF FIBROUS RAW MATERIAL
2. HIGH PROCESS AND SHORTAGE OF CHEMICALS
USES AND APPLICATION
BESIDES, THE END USE OF PAPER AND PAPER PRODUCTS ARE,
B. I. S. SPECIFICATION
B.I.S. SPECIFICATION FOR KRAFT PAPER
SCOPE
GRADES
REQUIREMENTS
MATERIAL
FINISH
SIZE AND TOLERANCE ON SIZE
PHYSICAL REQUIREMENTS:-
PACKING AND MARKING
PACKAGE
ROLL
MARKET POSITION OF KRAFT PAPER
GLOBAL KRAFT PAPERS MARKET CLASSIFIED ON THE BASIS
OF REGION AS FOLLOWS:
OVERVIEW OF INDIAN PAPER INDUSTRY
CHART 1: INDIA'S SHARE OF THE GLOBAL MARKET
CHART 2: PER CAPITA CONSUMPTION OF PAPER (KG)
CHART 3: DOMESTIC PAPER DEMAND (IN MN TONNES)
THE BROAD CHARACTERISTICS OF THE INDUSTRY ARE:
CHART 4: INDIA VS. WORLD - SEGMENT WISE CONSUMPTION
DOMESTIC DEMAND FOR PAPER IS EXPECTED TO CONTINUE GROWING
AT A ROBUST PACE WITH PACKAGING PAPER & BOARD AND SPECIALTY
SEGMENTS REGISTERING THE FASTEST GROWTH RATES
DEMAND DRIVERS
RISING INCOME LEVELS & GROWING PER CAPITA EXPENDITURE
CHART 5: PER CAPITA INDICATORS (RS '000 AT CURRENT PRICES)
A LARGER PROPORTION OF EARNING POPULATION TO DRIVE CONSUMPTION
CHART 6: AGE DISTRIBUTION OF INDIAN POPULATION
INCREASING URBANIZATION
CHART 7: DISTRIBUTION OF INDIAN POPULATION (%)
WIDENING SPREAD OF EDUCATION AND INCREASE IN LITERACY RATE
CHART 8: LITERACY RATE (%)
CHART 9: NO. OF COLLEGES
CHART 10: ENROLMENT IN HIGHER EDUCATION (IN MN)
RISING CIRCULATION AND NUMBER OF NEWSPAPERS AND MAGAZINES
P&W SEGMENT TO WITNESS SLOWER CAPACITY ADDITION, WHILE
ACKAGING PAPER & BOARD SEGMENT TO WITNESS RAMP UP
CHART 11: PLANNED CAPACITY (IN MILLION TONNES)
CHALLENGES
ACCESS TO QUALITY AND COST COMPETITIVE RAW MATERIAL
COMPETITION FROM IMPORTS
TECHNOLOGY
RAPIDLY INCREASING IMPORTS ALONG WITH STEADY EXPORTS AND
DOMESTIC PRODUCTION INDICATES INCREMENTAL DOMESTIC
DEMAND IS BEING MET THROUGH IMPORTS
CHART 12: IMPORTS - PAPER (EXCL. NEWSPRINT)
CHART 13: EXPORTS - PAPER (EXCL. NEWSPRINT)
CHART 14: IMPORTS - NEWSPRINT
CHART 15: EXPORTS - NEWSPRINT
PAPER AND PAPER PRODUCTS PRICE MOVEMENT
RAW MATERIAL SCENARIO
CHART 16: SWEDISH PULPWOOD PRICES
FINANCIAL ANALYSIS
CHART 18: REVENUE GROWTH
CHART 19: MARGINS
CHART 20: DEBT LEVEL
CONCLUDING REMARKS
PRESENT MANUFACTURERS/SUPPLIERS
REFINING
PAPER MAKING AND FINISHING:-
FORMING OF WET WEB:-
PRESSING THE WET SHEET
DRYING THE SHEET:
PROCESS FLOW DIAGRAM FOR MANUFACTURE OF KRAFT PAPER
FROM WASTE PAPER
FLOW SHEET OF MANUFACTURE OF PAPER
FORMING OF WET WEB, PRESSING THE WET SHEET & DRYING THE SHEET
METHOD OF PREPARATION OF DIFFERENT
TYPES OF PULPS
(I) PROPOSED SYSTEM FOR PRODUCING UN-BLEACHED PULP
FROM WET STRENGTH PAPER.
PLANT LAYOUT
POLLUTION CONTROL IN PULP AND PAPER INDUSTRIES
(IN DETAIL)
PROCESSES AND CHARACTERISTICS OF LIQUID EFFLUENTS:-
COMMON PULPING PROCESSES
CHEMICAL CHARACTERISTIC OF EFFLUENT FROM
A LARGE SULPHATE (KRAFT) PULP AND PAPER MILL USING CHEMICAL
RECOVERY
POLLUTION CONTROL FOR LIQUID EFFLUENTS
INPLANT MEASURES
PROCESS CHANGES:-
COMPLETE MACHINERY MANUFACTURERS/SUPPLIERS FOR PAPER PLANT
SUPPLIERS OF RAW MATERIALS
WASTE PAPER
CAUSTIC SODA
ALUM
ROSIN
LIME POWDER
PLANT AND MACHINERY SPECIFICATIONS
FOR KRAFT PAPER FROM WASTE PAPER
LIST OF PLANT & MACHINERY WITH COST
WASTE TREAD STREET
LIQUOR AND CHEMICAL PREPARATION SECTION
STOCK PREPARATION AND APPROACH FLOW SYSTEM
MACHINE SECTION:-
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)