Detailed Project Report on kids ride on battery operated cars and bikes manufacturing unit

 

KIDS RIDE ON BATTERY OPERATED CARS AND BIKES MANUFACTURING UNIT

[CODE NO. 3889]  

 

 

A toy is an item that is used in play, especially one designed for such use. Playing with toys can be an enjoyable means of training young children for life in society. Different materials like wood, clay, paper, and plastic are used to make toys. Many items are designed to serve as toys, but goods produced for other purposes can also be used. For instance, a small child may fold an ordinary piece of paper into an airplane shape and "fly it". Newer forms of toys include interactive digital entertainment. Some toys are produced primarily as collectors' items and are intended for display only.

 

The origin of toys is prehistoric; dolls representing infants, animals, and soldiers, as well as representations of tools used by adults are readily found at archaeological sites. The origin of the word "toy" is unknown, but it is believed that it was first used in the 14th century. Toys are mainly made for children. The oldest known doll toy is thought to be 4,000 years old.

 

Playing with toys is considered to be important when it comes to growing up and learning about the world around us. Younger children use toys to discover their identity, help their bodies grow strong, learn cause and effect, explore relationships, and practice skills they will need as adults. Adults on occasion use toys to form and strengthen social bonds, teach, help in therapy, and to remember and reinforce lessons from their youth.

 

 

COST ESTIMATION

 

Plant  Capacity              :       600 Nos/day                     

Land & Building (6000 Sq.MT) : Rs. 5.00 Cr

Plant & Machinery : Rs. 3.51 Cr

Working Capital for 2 Month : Rs  11.00 Cr

Total Capital Investment : Rs. 20.47 Cr 

Rate of Return : 75%

Break Even Point : 31%

 

 

INTRODUCTION

MAJOR TYPES OF TOYS

SPECIFICATION OF 901 JEEP/CAR

FEATURES:

SPECIFICATION OF R1 BIKE

FEATURES

B.I.S. SPECIFICATION

PROCESS FLOW DIAGRAM

CAR CHASSIS:

CAR BODY:

WHEEL AND TYRE:

ASSEMBLING PROCESS:

MANUFACTURING OF RIDE ON TOY CAR MAINLY INCLUDES 

     FOLLOWING STEPS

1. MANUFACTURING OF CAR CHASIS

2. MANUFACTURING OF CAR BODY

3. MANUFACTURING OF CAR TYRES

4. MANUFACTURING OF WIND SCREEN

ADVANTAGES:

DISADVANTAGES:

MANUFACTURING OF RIDE ON TOY BIKE MAINLY INCLUDES 

    FOLLOWING STEPS

ASSEMBLY OF ALL TOGHTER WITH ELECTRICAL CONNECTIONS

1. MANUFACTURING OF BIKE SKELTON:

2. MANUFACTURING OF BIKE TANK

3. MANUFACTURING OF BIKE TAKES PLACE SAME AS CAR TYRES.

QUALITY CONTROL

SELECTION OF TEST PORTIONS

PREPARATION AND EXTRACTION OF TEST PORTIONS

TEST PORTION PREPARATION

EXTRACTION PROCEDURE

PLANT & MACHINE

THE CURRENT STATE OF TOY INDUSTRY

TRADITIONAL TOY MANUFACTURING UNITS

TABLE: FIELD SURVEY OF MODERN TOY MANUFACTURING UNITS

ALL OVER THE WORLD, TOYS ARE CLASSIFIED ACCORDING 

    TO THEIR END USE:

TOY INDUSTRY IN INDIA

TRADITIONAL TOYS

EXPORT POTENTIAL FOR TRADITIONAL INDIAN TOYS

CURRENT SCENARIO

LARGE INTERNATIONAL TOY MANUFACTURERS IN INDIA

MAJOR CHALLENGES TO INDIAN TOY INDUSTRY

EXPORT PROSPECTS

FUTURE OF TOY INDUSTRY IN INDIA

SWOT ANALYSIS OF INDIAN TOY INDUSTRY

STRENGTHS

WEAKNESSES

OPPORTUNITIES

THREATS

PLANT LAYOUT

SUPPLIERS OF TOY CAR

SUPPLIERS OF RAW MATERIALS

SUPPLIERS OF PVC GRANUES

SUPPLIERS OF BATTERY

SUPPLIERS OF BATTERY CHARGER

SUPPLIERS OF MOTOR

SUPPLIERS OF MOTOR CONTROLLER

SUPPLIERS OF SPARE PARTS

SUPPLIERS OF PLANT AND MACHINERY

SUPPLIERS FOR INJECTION MOLDING MACHINE AND BLOW 

    MOLDING MACINE

SUPPLIERS OF DIE CASTING MACHINES

SUPPLIERS OF ELECTROSTATIC POWDER COATING MACHINE

SUPPLIERS OF PAINTING EQUIPMENTS

SUPPLIERS OF ELECTRICAL MEASURING INSTRUMENTS

SUPPLIERS OF COOLING TOWER

SUPPLIERS OF EFFULENT TREATMENT PLANT (ETP PLANT)

SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS

SUPPLIERS OF AIR CONDITIONING EQUIPMENTS

SUPPLIERS OF AIR COMPRESSORS

SUPPLIERS OF PLATFORM WEIGHING MACHINE

SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS

SUPPLIERS OF FIRE FIGHTING EQUIPMENTS

SUPPLIERS OF JIGS AND FIXTURE

 

 

APPENDIX – A:

 

 1.  COST OF PLANT ECONOMICS  

 2.  LAND & BUILDING                                 

 3.  PLANT AND MACHINERY                             

 4.  FIXED CAPITAL INVESTMENT                         

 5.  RAW MATERIAL                                     

 6.  SALARY AND WAGES                                 

 7.  UTILITIES AND OVERHEADS                         

 8.  TOTAL WORKING CAPITAL                           

 9.  COST OF PRODUCTION                               

10.  PROFITABILITY ANALYSIS                           

11.  BREAK EVEN POINT                                 

12.  RESOURCES OF FINANCE                       

13.  INTEREST CHART                                   

14.  DEPRECIATION CHART                               

15.  CASH FLOW STATEMENT                               

16.  PROJECTED BALANCE SHEET