KATHA (CUTCH) AND ALLIED PRODUCTS
[CODE NO.3155]
Katha and cutch are produced from the heart wood of Acacia catechu. It is a common tree found in the tropical deciduous and thorn forests of India. Katha is mainly used in betel leaf (Pan) as masticatory and valued for its catechin content. Cutch, the bye product of Katha industry is largely used for dyeing,
colouring pulp in paper industry, water softening and in deep oil drilling operations.
KATTHA is obtained mostly by crystallization in cold from the water extractives of the heartwood of Acacia catechu Willd., fam. Leguminosae commonly known as KHAIR tree, which is widely distributed in India, form the north-west plains to eastwards in Assam and throughout the country, particularly in the deciduous and drier regions. The other species namely, A. chundra Willd and A. catechuoides of KATTHA is carried out both, as a cottage scale industry in and around the organized sector. The general principle
of extraction of the heartwood and of consequent separation of KATTHA ( containing most of catechin) from cutch (Principally catechu-tannic acid) is the same in cottage sector as well as large scale units.
In the conventional process of KATTHA manufacture followed by cottage sector of the industry, during separation of the crystalline KATTHA, the soluble cutch-tans, a valuable by-product are neither effectively removed nor recovered, except by a few.
COST ESTIMATION
Plant Capacity : Katha:150.00 Ton/Annum
Land & Building (12000 Sq.Mt) : Rs. 02.03 Cr
Plant & Machinery : Rs. 1.98 cr
Working Capital for 2 Months : Rs. 1.80 Cr
Total Capital Investment : Rs. 5.98 Cr
Rate of Return : 53%
Break Even Point : 36%
INTRODUCTION
PROPERTIES
USES
BIS SPECIFICATION
RAW MATERIALS
MANUFACTURING PROCESS OF KATTHA & CATECHU
PROCESS FLOW DIAGRAM
USES & APPLICATION
PRODUCT APPLICATIONS
EXTRACTION PROCESS SYSTEM
MARKET POTENTIAL
INDICATIVE BREAK UP OF PRESENT GLOBAL DEMAND
MANUFACTURERS/SUPPLIERS OF KATTHA
BROAD OUTLINE OF MANUFACTURING PROCESS
CURRENT SCENARIO
NATURAL HABITAL & CLASSIFICATION OF ACACIA
LOCATION OF PLANT
DETAILS OF MACHINERY AND EQUIPMENTS
SOLID LIQUID SEPARATION SYSTEM
BASKET CENTRIFUGE
DEPENDING UPON THEIR PROPERTIES, MAPS ARE USED
IN DIFFERENT INDUSTRIAL SECTORS
MARKET POTENTIAL
HERBAL EXTRACTION PROCESS
MAJOR HERBAL EXTRACT PRODUCERS
SUPPLIERS OF MAJOR MACHINERY SUPPLIERS
IMPLEMENTATION SCHEDULE
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
PROJECT IMPLEMENTATION SCHEDULES
SUPPLIERS OF COMPLETE PLANT & MACHINERY
LIST OF HERBAL PRODUCTS MANUFACTURERS
COMPANY IN INDIA
SUPPLIERS OF RAW MATERIALS
IMPORTANT ADDRESSES
LIST OF KNOW HOW & MACHINERY SUPPLIER
IN INDIA & ABROAD
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
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