INTEGRATED SCRAP YARD
[EIRI/EDPR/1448] J.C.229
INTRODUCTION
A typical metal recycling facility recycles a variety of materials, including ferrous and nonferrous scrap metals, vehicles and parts, communication cables, radiators, and batteries. The recycling process includes receiving, sorting, processing, packaging, storing and shipping the materials or metals to other facilities where they can be reused or reprocessed. Sorting is either done manually or by machines such as shaker beds, cranes, or magnets. Large scrap metal parts are cut with shears or torches into smaller pieces. The scrap metal is then compressed and packaged, commonly by balers for storage and transportation.
Lead is a ubiquitous metal, and a known environmental and industrial hazard (1). Many of the materials being recycled, such as batteries, radiators, and metals contain lead. It may be in the coatings on the scrap metal (lead-based paint or galvanized coatings) (2). It may also be present in the metal as an additive, alloy element or contaminant (3, 4, 5, 6). When metal recycling workers cut, shear, bale or sort scrap metals, they can be exposed to lead dust and fume.
Lead can be absorbed into the body by inhalation (breathing) and ingestion (eating) (7). Once lead gets into the body, it travels in the blood to the “soft tissues” such as the liver, kidneys, lungs, brain, spleen, muscles, and heart before it moves to the bones and teeth where it may stay for decades (8). Elevated blood lead levels in adults can damage the cardiovascular, central nervous, reproductive, hematologic, and renal systems (7). The mean blood lead level (BLL) of adults in the United States is less than three micrograms of lead per deciliter of whole blood (μg/dL) (9). The U.S. Department of Health and Human Services recommends that BLLs among all adults be less than 25 μg/dL (9). According to the U.S. Occupational Safety and Health Administration’s (OSHA) lead standard for general industry, a worker must be removed from further lead exposure when the worker’s BLL is at or above 60 μg/dL1 or the average of the worker’s last three BLLs is at or above 50 μg/dL1 (7). The worker cannot return to work unless his or her BLL is reduced to below 40 μg/dL1.
COST ESTIMATION
Land & Building (20 Acre) Rs. 52.15 Lacs
Plant & Machinery Rs. 1.39 Cr
W.C. for 1 Month Rs. 1.66 Cr
Total Capital Investment Rs. 3.61 Cr
Rate of Return 38%
Break Even Point 53%
CONTENTS
INTRODUCTION
MARKET POSITION
IRON AND STEEL
CURRENT STEEL RECYCLING
CLASSIFICATION OF STEEL SCRAP, INTERMEDIARY PRODUCTS AND WASTE
NEW STEEL SCRAP SORTING TECHNOLOGIES
COMMON GRADES OF CAST IRON SCRAP
WASTE FROM THE STEEL-MAKING INDUSTRY
STAINLESS STEEL CLASSIFICATIONS
SCHEMATIC DIAGRAM OF SCRAP PROCESSING PLANT
IMPLEMENTATION SCHEDULE
EFFLUENT TREATMENT AND DISPOSAL
MANPOWER
PLANT LAYOUT
LIST OF PLANT AND MACHINERY SUPPLIERS
LIST OF PAPER, PLASTIC SHREDER/CUTTING MACHINES
list of plastic carry bags recycler
INDUSTRIAL ETP PLANT MANUFACTURE/SUPPLIER
REFERENCES
METALS - FERROUS SCRAP » CAST IRON GRADES
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)