INSTALLATION OF UNIT FOR FABRICATION OF SHUTTERING/SCAFFOLDING MATERIAL [CODE NO.3663]
“Form work or shuttering is a temporary construction used as a mould for structure, in which concrete is placed & in which it hardens and matures”.
Definition of Formwork:
The term ''Formwork indicates a temporary structure erected to receive wet concrete and to hold it in place, till it is sufficiently hard and strong to be self-supporting without any deformation. The other synonymous terms used are: shuttering and centering. The formwork can be of different materials and different types depending upon the type of structure and site requirements, economy, safety and quality required in the finished work.
When concrete is placed, it is in plastic state. It requires to be supported by temporary supports and castings of desired shape till it becomes sufficiently strong to support its own weight. This temporary casing is known as the formwork or forms or shuttering.
COST ESTIMATION
Plant Capacity 23 MT/Day
Land & Building (8000 sq.mt.) Rs. 8.06 Cr
Plant & Machinery Rs. 1.64 Cr
Working Capital for 2 Months Rs. 6.41 Cr
Total Capital Investment Rs. 16.61 Cr
Rate of Return 24%
Break Even Point 51%
INTRODUCTION
DEFINITION OF FORMWORK:
REQUIREMENTS OF GOOD FORMWORK
IMPORTANCE OF FORMWORK:
LIMITATIONS:
TYPES OF SHUTTERING
(A) SHUTTERING FOR COLUMN
(B) SHUTTERING FOR BEAM & SLAB FLOOR
(C) SHUTTERING FOR STAIRS
BELOW IS A LIST OF COMMONLY USED STEEL SHUTTER MATERIALS:-
A SHORT DESCRIPTION OF EACH MATERIAL IS GIVEN BELOW:
THE MAJOR COMPONENTS OF A CONCRETE FORMWORK ARE LISTED BELOW
COMPONENTS OF BEAM FORMWORK
BEAM FORMWORK INCLUDES THE FOLLOWING COMPONENTS:
COMPONENTS OF COLUMN FORMWORK
THE COLUMN SHUTTERING OR FORMWORK INCLUDES
THE COMPONENTS BELOW:
TYPES OF FORMWORK
1. CONVENTIONAL FORMWORK:
2. MS FORMWORK:
3. MODERN FORMWORK SYSTEMS:
MODERN FORMWORK SYSTEMS:
1. TABLE OR FLYING FORMWORK SYSTEMS:
2. COLUMN FORMWORK SYSTEM:
3. HORIZONTAL PANEL SYSTEMS:
4. VERTICAL PANEL SYSTEMS:
5. JUMP /CLIMBING FORMWORK SYSTEMS:
6. SLIP FORMWORK SYSTEM:
7. TUNNEL FORMWORK SYSTEM:
TYPES OF FORMWORK MATERIALS
(A) TIMBER FORMWORK:
(B) STEEL FORMWORK:
(C) PLASTIC FORMWORK:
(D) ALUMINIUM FORMWORK:
TYPES OF SCAFFOLDING
THE DIFFERENT TYPES OF SCAFFOLDINGS WHICH ARE GENERALLY USED:
SCAFFOLDING TYPES
USES & APPLICATION
(1) FLOOR FORMS
(2) SLAB FORM
B.I.S. SPECIFICATION
PROCESS FLOW DIAGRAM
FABRICATION PROCESS OF SHUTTERING/SCAFFLDING MATERIAL
MAIN COMPONENTS TO BE MANUFACTURED
(1) ACROW PROPS
DIFFERENT ACROW PROP SIZES
(2) SLAB FORMS STANDARD SIZES OF SLAB FORMS
(3) FLOOR FORMS
STANDARD SIZES OF FLOOR FORMS
(4) H-FRAME SYSTEM
H-FRAMES/WALL FORM SYSTEM/FLOOR SLAB FORM
H-FRAME (CROSS BRACE)
(5) H-FRAME SYSTEMS
(6) STANDARD SIZES OF H-FRAMES
(7) WALL FORM SYSTEM
DIFFERENT SIZES OF WALL FORM SYSTEM
PROCESS DESCRIPTION
(1) SHEET METAL CUTTING OPERATIONS
(A) SHEARING
(B) BLANKING
(3) BENDING
(4) GRINDING
(5) PAINTING
MARKET POSITION/OVERVIEW
CURRENT SCENARIO
CLASSIFICATION
FORM TYPES
INSULATING CONCRETE FORMS
WALL FORMS
COM-SHELLS
ARCHITECTURAL FORMS
FORMLINERS
DROPHEAD FORMWORK
FLYING FORMS
INFLATED FORMS
CONCRETE CANVAS (CC)
CONCRETE CANVAS SHELTERS (CCS)
FABRIC FORMS
SOME OF THE MAIN ADVANTAGES ARE;
SLIPFORM
NEW TRENDS
SCAFFOLDING WITNESSES NEWER DEMAND TRENDS
PRODUCTS & APPLICATIONS
NEW DESIGN REQUIREMENTS
MARKET HIGHLIGHTS
MARKET RESEARCH ANALYSIS
INDUSTRY INSIGHTS
SEGMENTATION BY MATERIAL TYPE
SEGMENTATION BY COUNTRY
COMPETITIVE LANDSCAPE
MARKET DYNAMICS
MATERIAL TAKEAWAY
REGIONAL TAKEAWAY
PLANT LAYOUT
SUPPLIERS OF SHUTTERING/SCAFFOLDING
SUPPLIERS OF RAW MATERIALS
SUPPLIERS OF HOT ROLLED SHEETS
SUPPLIERS OF M.S. CHANNELS AND ANGLES
SUPPLIERS OF M.S. FLAT
SUPPLIERS OF M.S. PLATE
SUPPLIERS OF M.S. PIPE
SUPPLIERS OF DEGREASING CHEMICAL
SUPPLIERS OF PICKLING CHEMICALS
SUPPLIERS OF COATING POWDER
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF POWER PRESS
SUPPLIERS OF SHEARING MACHINE
SUPPLIERS OF ROLLING MACHINE
SUPPLIERS OF FLYPRESS
SUPPLIERS OF BENDING MACHINE
SUPPLIERS OF MECHANICAL PRESS
SUPPLIERS OF SHEET LAVELING MACHINE
SUPPLIERS OF PUNCHING PRESS
SUPPLIERS OF CNC PLASMA CUTTING MACHINE
SUPPLIERS OF MILLING MACHINE
SUPPLIERS OF POWER HACSAW
SUPPLIERS OF GRINDING MACHINE
SUPPLIERS OF MIG WELDING MACHINE
SUPPLIERS OF POWDER COATING MACHINE
SUPPLIERS OF D.G. SETS
SUPPLIERS OF EOT CRANE
SUPPLIERS OF POWER TRANSFORMERS
SUPPLIERS OF ELECTRICAL PANEL
SUPPLIERS OF ELECTRIC MOTOR
SUPPLIERS OF AIR POLLUTION CONTROL EQUIPMENTS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF AIR COMPRESSORS
SUPPLIERS OF PLATFORM WEIGHING MACHINE
SUPPLIERS OF MATERIAL HANDLING EQUIPMENTS
SUPPLIERS OF FIRE FIGHTING EQUIPMENTS
SUPPLIERS OF SHOT BLASTING MACHINE
SUPPLIERS OF JIGS AND FIXTURE
SUPPLIERS OF SUBMERSIBLE WATER PUMP
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)
