HYDROXY PROPYL GUAR (HPG) AND CARBOXY METHYL HYDROXY PROPYL GUAR
[EIRI/EDPR/1526] J.C.319
INTRODUCTION
The guar bean tetragonolobus), an annual legume, is the source of guar gum. It grows best under conditions with frequent rainfall, but tolerates arid conditions well. India grows 80% of world production of Guar gum but due to strong demand, it is being introduced into new areas. It is mainly grown in areas of India (Rajasthan, Haryana, Gujarat and Punjab) Pakistan, Sudan, and USA. India produces 6.0 7.5 lakh tons of guar annually. In India Rajasthan and Haryana states contribute 85% of the total production. In Rajasthan, the district Jaisalmer, Barmer, Nagaur, Hanumangarh Jhunjhunu and Sikar.
The districts in Haryana indulged in the production of guar are Bhiwani, Sirsa, and Rewari and the districts in Gujarat are Kutch, Banaskantha, Ahmedabad. Jodhpur city in Rajasthan is one of the India.
Guar also known as cluster bean (leguminous crop. Guar is being grown for seed, is an annual plant, about 4 feet high, vertically Each pod is about 5-8 cm long and has seeds. The pods are used as a green vegetable or as a cattle feed besides extraction of guar gum.
Guar seed consists of major three portions viz, the seed coat, the endosperm and the innermost proteinacious portion, the germ. The endosperm is mechanically separated from seeds which yields 35-40% of gum (galactomannan). The left out portion. i.e. the outer seed coat and the germ together constitute guar meal.
The chemical structure of guar gum consists of D-mannose monomer units linked to each other by β-(1→4) linkage, in order to form the main chain with D-galactose branches joined by α-(1→6) bonds. On the average, the galactose branches occur on every other mannose unit. The exact ratio of galactose to mannose varies with the growing season. Guar gum is highly dispersible into cold and hot water and brines of various types and salinity.
COST ESTIMATION
Land & Building (4000 Sq.mtr) Rs. 5.70 Cr
Plant & Machinery Rs. 1.90 Cr
W.C. for 3 Months Rs. 30.46 Cr
Total Capital Investment Rs. 38.50 Cr
Rate of Return 54%
Break Even Point 24%
CONTENTS
INTRODUCTION
CHEMISTRY OF GUAR GUM
USES AND APPLICATION OF HYDROXY PROPYL GUAR
PROPERTIES OF HYDROXY PROPYL GUAR
MODIFICATION OF GUAR GUM
RAW MATERIALS
GUAR GUM DERIVATIVES
MARKET SCENERIO OF GUAR GUM
INTERNATIONAL TRADE OF GUARGUM
PRESENT MANUFACTURERS OF HPG AND CMHPG
MANUFACTURING PROCESS OF HPG (HYDROXY PROPYL GUAR)
PROCESS FLOW DIAGRAM OF HPG (HYDROXY PROPYL GUAR)
MANUFACTURING PROCESS OF (CMHPG) CARBOXY METHYL HYDROXY PROPYL GUAR
PROCESS FLOW DIAGRAM OF CMHPG
(CARBOXY METHYL HYDROXY PROPYL GUAR)
RAW MATERIALS CALCULATION/FORMULATION
PROCESSING DETAILS OF HYDROXY ALKYL DERIVALIVES
TESTING METHODS OF HYDROXY PROPYL GUAR (APG
GENERAL METHOD FOR MANUFACTURING GUAR DERIVATIVES
DERIVATIZED GUAR GUM COMPOSITION AND PROCESS
PLANT LAYOUT
PRINCIPLES OF PLANT LAYOUT
PLANT LOCATION FACTORS
EXPLANATION OF TERMS USED IN THE PROJECT REPORT
COMPLETE PLANT SUPPLIERS FOR HPG AND CMHPG
SUPPLIERS OF PLANT AND EQUIPMENTS
APPENDIX – A:
01. PLANT ECONOMICS
02. LAND & BUILDING
03. PLANT AND MACHINERY
04. OTHER FIXED ASSESTS
05. FIXED CAPITAL
06. RAW MATERIAL
07. SALARY AND WAGES
08. UTILITIES AND OVERHEADS
09. TOTAL WORKING CAPITAL
10. TOTAL CAPITAL INVESTMENT
11. COST OF PRODUCTION
12. TURN OVER/ANNUM
13. BREAK EVEN POINT
14. RESOURCES FOR FINANCE
15. INSTALMENT PAYABLE IN 5 YEARS
16. DEPRECIATION CHART FOR 5 YEARS
17. PROFIT ANALYSIS FOR 5 YEARS
18. PROJECTED BALANCE SHEET FOR (5 YEARS)