HYDROCHLORIC ACID
[CODE NO.1268
Hydrochloric acid, also known as muriatic acid, is an aqueous solution of hydrogen chloride gas. At room temperature, it is a colorless gas, which forms white fumes of hydrochloric acid upon contact with atmospheric humidity. Hydrochloric acid is a strong inorganic acid widely used chemical. The largest end uses for hydrochloric acid are steel pickling, oil well acidizing, food manufacturing, producing calcium chloride, and ore processing.
Aqueous hydrochloric acid is used in recovery of semiprecious metals from used catalysts, as a catalyst in synthesis, use in catalyst regeneration, pH control, regeneration of ion exchange resins used in wastewater treatment and electric utilities, neutralization of alkaline products or waste materials, and in brine acidification for use in the production of chlorine and caustic soda. The pharmaceutical industry consumes hydrochloric acid as a catalyst in synthesis, for pH control, for deionization of water and as a reduction agent (e.g., in the production of ascorbic acid and Para- aminobenzoic acid).
Numerous other uses of hydrochloric acid include the manufacture of dyes and pigments; the removal of sludge and scale from industrial equipment; the de-liming, tanning and dying of hides by the leather industry; manufacture of permanent wave lotion; the carbonizing of wool; use as a bleaching and dyeing assistant in the textile industry; and the purification of sand and clay.
COST ESTIMATION
Plant Capacity : 50.00 MT./day
land & Building (10000 sq.mtrs) : Rs. 4.70 Cr
Plant & Machinery : Rs. 2.50 Cr
Working Capital for 2 Months : Rs. 2.67 Cr
Total Capital Investment : Rs. 10.27 Cr
Rate of Return : 33%
Break Even Point : 49%
INTRODUCTION
DENSITY AND CONCENTRATION OF COMMERCIAL GRADES
OF HYDROCHLORIC ACID
USES & APPLICATION
PICKLING OF STEEL
PRODUCTION OF ORGANIC COMPOUNDS
PRODUCTION OF INORGANIC COMPOUNDS
PH CONTROL AND NEUTRALIZATION
REGENERATION OF ION EXCHANGERS
OTHER
OIL WELL ACIDIZING
FOOD
OTHER FOOD USES
PRODUCTION OF CALCIUM CHLORIDE
ORE PROCESSING
OTHER
INDUSTRIAL USES OF HYDROCHLORIC ACID
PROPERTIES & CHARACTERISTICS
PHYSICAL AND CHEMICAL PROPERTIES
REGULATORY INFORMATION
NORTH AMERICAN REGULATORY INFORMATION
OTHER REGULATORY INFORMATION
PRODUCT CERTIFICATIONS AND LISTINGS
CORROSIVITY
REACTIVITY
B.I.S. SPECIFICATION
PACKING AND MARKING
TABLE 1 REQUIREMENTS FOR HYDROCHLORIC ACID
CORRELATION TABLE FOR RELATIVE DENSITY AND PERCENT BY MASS
OF HYDROCHLORIC ACID
SCOPE 35
PROPERTIES OF HYDROCHLORIC ACID
HAZARDS ASSOCIATED WITH HYDROCHLORIC ACID
STORAGE
PREVENTIVE MEASURES
TANK CLEANING AND REPAIRS
MARKET SURVEY
INDUSTRIAL MARKET
OVERVIEW OF HYDROCHLORIC ACID IN ETHIOPIA
DEMAND PROJECTION
STRUCTURE AND REACTIONS
PHYSICAL PROPERTIES
MANUFACTURE OF HYDROGEN CHLORIDE
SYNTHESIS OF HYDROCHLORIC ACID
PROCESS DESCRIPTION
SECONDARY BRINE PURIFICATIONS
ELECTROLYSIS
HYDROCHLORIC ACID PRODUCTION
DESIGN FEATURES OF HCL SYNTHESIS FURNACE
MANUFACTURING PROCESS OF HYDROCHLORIC ACID FROM SALT AND SULPHURIC ACID
REACTIONS AND ENERGY REQUIREMENTS
MATERIAL REQUIREMENTS
PROCESS IN DETAILS
FLOW SHEET DIAGRAM OF MANUFACTURE OF HYDROCHLORIC ACID
FROM COMMON SALT
OTHER MANUFACTURING PROCESSES OF HYDROCHLORIC ACID FROM CHLORINE AND HYDROGEN
FLOW SHEET OF MANUFACTURE OF HYDROCHLORIC ACID FROM
CHLORINE AND HYDROGEN
HARGREAVES PROCESS
HERE THE PREDOMINANT REACTIONS IS
BY PRODUCT HYDROCHLORIC ACID
HANDLING, PACKAGING AND FIRE HAZARDS OF HYDROCHLORIC ACID
SAFE HANDLING AND STORAGE
PACKAGING AND SHIPPING
FIRE AND EXPLOSION HAZARDS
HEALTH & ENVIRONMENTAL EFFECT OF HYDROCHLORIC ACID
ENVIRONMENTAL EFFECTS
EXPOSURE POTENTIAL
SUPPLIERS OF PLANT AND MACHINERY
SUPPLIERS OF RAW MATERIALS
MANUFACTURE OF HYDROCHLORIC ACID FROM SODIUM CHLORIDE
AND SULPHURIC ACID
PLANT LAYOUT
APPENDIX – A:
1. COST OF PLANT ECONOMICS
2. LAND & BUILDING
3. PLANT AND MACHINERY
4. FIXED CAPITAL INVESTMENT
5. RAW MATERIAL
6. SALARY AND WAGES
7. UTILITIES AND OVERHEADS
8. TOTAL WORKING CAPITAL
9. COST OF PRODUCTION
10. PROFITABILITY ANALYSIS
11. BREAK EVEN POINT
12. RESOURCES OF FINANCE
13. INTEREST CHART
14. DEPRECIATION CHART
15. CASH FLOW STATEMENT
16. PROJECTED BALANCE SHEET
